New sdram_slot_arbiter2.v + tb_np_director_n2_system.v: real
neural_director_packed.v dispatching to 2 real packed_slot.v
instances sharing one real SDRAM controller. Jobs submitted one at a
time through the Director's own producer interface -- the Director's
own scheduling decisions determine slot assignment here, unlike every
prior V3 test.
Bug 1 (real, structural): the arbiter's first design registered its
grant one cycle late; layer_prefetch_ctrl.v's ctrl_req is a one-shot
pulse with no retry (every prior use wired it directly to a
controller, never behind arbitration), so a slot's first request
could be silently lost, hanging it forever. Fixed with a new
S_MEMWAIT state in packed_slot.v (wait for a combinational mem_grant
before ever pulsing layer_prefetch_ctrl's start) and a combinational-
first grant in the arbiter.
Bug 2 (testbench): node_id used a stray bit-slice (li[15:8]) instead
of a real multiply, making every layer produce the same node_ids and
silently checking results against the wrong layer's golden value.
Fixed.
Result: 12/12 PASS, 0 errors, real concurrent execution across both
slots (slot 0: positions {0,1,4,5,8,9}, slot 1: {2,3,6,7,10,11}).
Also noted (user correction): the SDR SDRAM controller used
throughout this memory path is a declared placeholder -- the real
target is DDR3 on a custom XC7A100T board, not yet built.
Full writeup in hardware/v2/logs/experiments.log EXP-0066.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
Promotes EXP-0062's own procedural testbench sequence (prefetch ->
buffer swap -> per-tile gather -> operand streaming -> result
capture) into real synthesizable RTL, wrapping layer_prefetch_ctrl.v
-> layer_weight_buffer.v -> weight_tile_gather.v ->
neural_processor_packed.v behind a 9-state FSM matching
neural_director_packed.v's own per-slot contract.
First run: 4/9 failed, deterministic. Root-caused (not a sequencer
bug): the testbench's own w_base computation wrongly treated it as a
byte address needing *2 conversion; layer_prefetch_ctrl.v expects a
word address directly, and packed_slot.v already passes it through
unconverted to match. Fixed the testbench.
Re-verified: 9/9 PASS, 0 errors, bit-exact results and correct
node_id/result_addr passthrough, entirely self-sequenced (no
testbench-side procedural driving of the sub-modules).
Full writeup in hardware/v2/logs/experiments.log EXP-0065.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
Forked from neural_director.v (M5): dispatches PAIRS of queued jobs
(sharing w_base+n_tiles) to packed-core slots instead of one job per
slot, matching neural_processor_packed.v's A/B job structure. If the
two oldest queue entries don't share w_base/n_tiles, the Director
stalls (never mis-pairs) -- a disclosed scope limitation, not hidden.
Isolated testbench with behavioral per-slot stubs (same DEC-0007 scope
decision as tb_neural_director.v). First run: 3/7 tests failed --
investigated each, root-caused as testbench timing bugs (checking
dispatch state before the Director's own FSM had caught up, and a
held-too-long job_in_valid making push counts ambiguous), not Director
bugs. Fixed the testbench, re-verified: 8/8 PASS, 0 errors.
Full writeup in hardware/v2/logs/experiments.log EXP-0064.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
New hardware/v3/rtl/np_packed_weight_reuse_top.v: flat structural
synthesis wrapper around the EXP-0062-verified module chain (real SDR
SDRAM controller -> layer_prefetch_ctrl.v -> layer_weight_buffer.v ->
weight_tile_gather.v -> neural_processor_packed.v).
Real Vivado post-route: 8/240 DSP48E1 (unchanged, memory path uses
zero DSPs), WNS -2.502ns @ 200MHz -> Fmax ~133.3MHz, only -1.2% vs
the isolated single core (134.9MHz, EXP-0059). Real memory-path
control logic adds negligible Fmax cost at this scale.
Full writeup in hardware/v2/logs/experiments.log EXP-0063.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
New hardware/v3/sim/tb_np_packed_layer_reuse.v: real SDR SDRAM ->
layer_prefetch_ctrl.v -> layer_weight_buffer.v -> weight_tile_gather.v
-> neural_processor_packed.v, ALL real synthesizable RTL (unlike
EXP-0058, which still had a testbench-only gather step).
First run: 15/16 PASS, 1 FAIL. Root-caused (not re-run away): a
testbench handshake bug, not a DUT bug -- operand_valid was held one
extra clock edge after each accepted tile, double-consuming stale
data every tile on every pair. 15 of 16 "passed" only because this
test's saturating outputs happened to clamp to the same value whether
or not the accumulator was inflated -- disclosed as a real methodology
risk, not swept under the rug. Fixed by dropping operand_valid the
same delta the handshake is observed.
Re-verified after the fix: 16/16 PASS, 0 errors, bit-exact against an
independent golden model, through the complete real RTL path.
Full writeup in hardware/v2/logs/experiments.log EXP-0062.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
Closes the gap EXP-0058 left testbench-only: assembling P_IN
sequential layer_weight_buffer.v byte reads into one weight_data
tile bus, as real RTL instead of a testbench driver task. Avoids the
runtime-indexed-part-select anti-pattern already found and fixed once
in neural_director.v (ERR-0027-class Fmax collapse) by using a fixed
shift-concat instead.
Verified in isolation against a real, unmodified layer_weight_buffer.v:
37/37 tests, 0 errors, bit-exact across sequential, back-to-back, and
non-sequential/repeated (real reuse-position-style) access patterns.
Full writeup in hardware/v2/logs/experiments.log EXP-0061.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
New hardware/v3/rtl/np_packed_array.v: flat array of 8 unmodified
neural_processor_packed.v instances, fully independent I/O, zero
shared arbiter/Director logic -- isolates exactly one variable
(DSP/placement density) from EXP-0059's single-core baseline.
Real Vivado post-route: 64/240 DSP48E1 (26.67%), WNS -2.592ns @
200MHz -> Fmax ~131.7MHz, only -2.4% vs the single-core 134.9MHz.
Placement density alone is NOT the main driver of the ECP5-era gap
between isolated-core and full-system Fmax -- narrows the question
for the still-unbuilt real Director/arbiter/memory integration.
Full writeup in hardware/v2/logs/experiments.log EXP-0060.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
Real Vivado 2026.1 run (not estimated) confirms the DSP48 packing
survives actual Xilinx synthesis: mac2_dsp_packed.v uses exactly 1
DSP48E1, and the full neural_processor_packed.v pipeline uses 8
DSP48E1/240 for 2 jobs -- half the DSP of two separate V2 cores for
the same work.
Post-route (real place_design+route_design, not synthesis-only):
WNS -2.414ns @ 200MHz -> Fmax ~134.9MHz, within 0.5% of the
post-synthesis-only estimate. This is the isolated compute core,
out-of-context -- not yet a real N-core system number, flagged as
such in the log entry.
Full writeup, including the two real toolchain fixes needed to get
Vivado running on this machine (CRLF line endings in installLibs.sh,
missing libncurses.so.5 on Ubuntu 26.04), in
hardware/v2/logs/experiments.log EXP-0059.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
New hardware/v3/ (Artix-7 port, branch v3-artix7): the compute engine
that makes the 100x-vs-ESP32 target theoretically reachable on
XC7A100T's 240 DSP48E1 budget.
mac2_dsp_packed.v: packs 2 INT8 MACs sharing one resident weight into
a single DSP48-shaped 25x18 multiply, exploiting this project's own
weight-stationary reuse pattern (layer_weight_buffer.v, EXP-0057/0058)
where one weight is genuinely multiplied against many different
activations. Verified exhaustively: 16,777,216/16,777,216
(weight,x0,x1) combinations, 0 errors.
Two real bugs found and fixed during that verification (both purely
arithmetic/RTL, not toolchain-related):
1. An off-by-one in a declared wire width caused Verilog's part-select
unsigned-by-default rule to corrupt sign extension on the upper
product field -- ~50% of vectors failed.
2. After fixing (1), still ~50% failed: concatenating two independently
sign-extended fields ({sext(x1,9), sext(x0,16)}) is NOT equivalent
to the real arithmetic sum x1*2^16+x0 whenever the lower field is
negative (its own two's-complement encoding "bleeds" an extra 2^16
into the concatenated value). Fixed by building the packed operand
with an explicit arithmetic shift-and-add instead of concatenation.
neural_processor_packed.v: full port of hardware/v2/rtl/
neural_processor.v's pipeline (same stage count/structure), doubled on
the accumulator/bias/activation/saturation side to process two
weight-reuse positions per weight-tile stream. Verified against TWO
real hardware/v2/rtl/neural_processor.v instances (job A / job B, same
shared weight, independent activations) -- 18/18 PASS, 0 errors,
covering the functional sweep, INT8 extremes, and back-to-back jobs.
A third real bug found in the process (in the new testbench, not the
RTL): clearing operand_valid/tile_last in the same simulation delta as
the handshake edge that should register tile_last=1 races against the
DUTs' own FSM evaluation of that same edge -- the same pulse-clearing
race class found three times already today in hardware/v2/sim (EXP-0058
and its follow-up commits). Fixed the same way: hold the pulse past the
edge with a real time delay (#1) before clearing.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
Real nextpnr-ecp5 resource data shows the ECP5 family (45F: 72
MULT18X18D, 85F: 156) cannot reach the 20x-1000x speedup targets
discussed today with this or any redesigned architecture -- N=16 was
already near the 85F's absolute physical ceiling of 19 cores. User
made an informed decision to pause the project rather than chase a
target this hardware family cannot physically deliver.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
Same class of testbench-vs-DUT scheduling race documented in EXP-0058
(tb_layer_prefetch_ctrl.v, tb_neural_processor_layer_reuse.v) was also
present here on ctrl_req/fill_done/consume_done: clearing a one-cycle
pulse on the very next @(posedge clk) let the clear land in the same
active-region pass as the edge the DUT needed to sample it at, so the
pulse could be silently missed. Confirmed via direct state tracing:
sdram_controller_openrow.v sat in S_IDLE with busy=0 forever after the
first burst, never latching req_pending for the second -- this is why
the file hung indefinitely rather than completing. Fixed with the same
#1-before-clear hardening as the other files.
Honesty note: fixing this hang exposed a SECOND, still-unfixed bug in
prefetch_layer's own fill_addr sequencing (real data-correctness
failures once the run actually completes, not just a hang) -- so
EXP-0057's own headline "7.16x real measured speedup" number is NOT
re-verified by this commit and should not be treated as confirmed. Not
pursued further -- see decisions.log for why (project paused).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
New tb_neural_processor_layer_reuse.v wires the real SDRAM controller,
layer_prefetch_ctrl.v and layer_weight_buffer.v into a real
neural_processor.v compute engine: one resident filter is fetched once
and reused across 8 independent jobs per layer, verified bit-exact
against an independent golden dot-product model (32/32 PASS).
Also found and fixed a real testbench-vs-DUT scheduling race present in
tb_layer_prefetch_ctrl.v (and hardened in the new file): clearing a
one-cycle control pulse on the very next clock edge lands the clear in
the same active-region pass as the edge a receiving module's own
synchronous logic reads it at, so the pulse can be silently missed
depending on implementation-defined process ordering. This had been
silently preventing tb_layer_prefetch_ctrl.v's own claimed 8192/8192
result from ever actually being observed; fixed by holding the pulse
past the edge with a real time delay before clearing, and the
8192/8192 result is now genuinely reproducible (5/5 consecutive runs).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
Per explicit instruction: when a bug/fix found in an experimental fork
also applies to the production file it was forked from, apply it
there too, not just in the fork.
dependency_manager.v: swaps in priority_encoder_lsb.v for the
first_ready_idx scan (was: serial O(N_NODES) for-loop). Bit-exact
equivalent, correctness-neutral by construction.
nms_activation_fill_ctrl_v3.v: adds the missing N_SLOTS==16 balanced
max-tree case (was: silently falling back to the slow flat scan for
any N_SLOTS not in {1,2,4,8}) -- this was the real cause of N_SLOTS=16
failing timing closure (23-24MHz vs 64MHz target), fixed to 71.01MHz
PASS in the experimental fork.
Verified on the REAL, unmodified production top (fpga_neural_v2_top.v,
N_SLOTS=4 default): tb_dependency_manager.v 4/4 PASS, board smoke test
11/11 PASS, D-Stress N=4 total_cycles=49927 (bit-exact, IDENTICAL to
the pre-fix baseline -- zero functional regression, as expected from a
pure combinational-depth change). Real nextpnr-ecp5 P&R (LFE5U-45F,
seed 1): 97.36MHz, PASS at 64MHz -- BETTER margin than the pre-fix
baseline's own 76.80-88.25MHz seed range, not just neutral.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
Built the real FSM version of EXP-0057's own task-based prefetch
pattern (bulk-sequential layer fetch via sdram_controller_openrow.v
into layer_weight_buffer.v), so it's an actual instantiable module,
not just a simulation convenience.
Found and fixed a real bug in the process: cur_fill_addr's own address
arithmetic bit-sliced BYTES_PER_BURST down to too few bits
(BYTES_PER_BURST[BIDXW-1:0]), silently truncating 16 to 0 -- every
burst's bytes landed at fill offset 0-15 instead of their real
position, overwriting each other (only each layer's last burst
survived). Root cause: misapplied a widening idiom used safely
elsewhere in this codebase to a case where the target width was
actually too small. Found via a standalone control-flow debug test
first, then tracing data once control-flow was cleared.
Verified: 8192/8192 bit-exact, 0 errors (was 512/8192 before the fix)
through the real controller + SDRAM model, 16 layers.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
EXP-0056: N_SLOTS=16 failed timing on LFE5U-85F (23-24MHz vs 64MHz
target). First hypothesis (dependency_manager.v's serial ready-scan)
was wrong but real -- built and verified priority_encoder_lsb.v (a
generic recursive tree encoder) and dependency_manager_fast.v, bit-
exact equivalent to the original, but integrated it made no real
difference (24.26MHz). The real cause, found from nextpnr's own
critical-path report: nms_activation_fill_ctrl_v3.v's balanced max-
tree was only ever extended to N_SLOTS in {1,2,4,8}, silently falling
back to the original slow scan for 16. Added the missing case
(nms_activation_fill_ctrl_v3_n16.v), verified isolated (10017/10017)
and functionally (D-Stress N=16 still 256/256 bit-exact). Real result:
71.01MHz, PASS at 64MHz (single seed so far).
EXP-0057: built layer_weight_buffer.v, a double-buffered per-layer
weight scratchpad (fill one buffer in the background from SDRAM while
compute reads many times from the other -- weight-stationary reuse,
as opposed to D-Stress's own deliberately zero-reuse pattern). Wired
to the real sdram_controller_openrow.v + sdram_model.v, no new
hardware. For the same 32768 bytes of useful data: zero-reuse costs
27048 real cycles, reuse costs 3777 -- 7.16x real measured speedup on
the SAME SDR SDRAM, no DDR3, no clock change. This is the answer to
whether DDR3 is necessary for a workload class that actually has
reuse (e.g. conv-style face recognition, unlike D-Stress) -- it isn't,
at least not for this reason.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
SPI+board-level smoke test: 11/11 PASS, matching the unmodified
production top exactly. 8-seed nextpnr-ecp5 P&R sweep (N=4, real
v2_board_top.lpf pins, 64MHz target): 8/8 PASS on both, open-row
variant has BETTER margin than baseline (worst 83.34 vs 76.80 MHz,
mean 90.40 vs 82.53 MHz) -- not just no regression, a real improvement.
Not yet promoted over the production fpga_neural_v2_top.v (that swap
is still pending an explicit go-ahead); this commit only adds the
verified fork + its own smoke test, additive only.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
EXP-0053: sdram_cdc_bridge.v decouples the SDRAM clock (115.2MHz, real
value derived from the board's own existing PLL VCO=576MHz, verified
via ecppll) from the 64MHz compute domain. Isolated: 137/137 tests, 0
errors, but real measured speedup is only 1.095x (not the naive 1.8x
clock-ratio estimate) -- the CDC handshake's own synchronizer
round-trip is a fixed per-transaction tax.
EXP-0054: sdram_controller_openrow.v implements the page-hit/
keep-row-open optimization sdram_controller.v's own header had always
deferred. weight_prefetch_engine_wide.v's real production traffic is
strictly sequential per job and mostly stays within one SDRAM row --
closing/reopening it every tile (today's fixed auto-precharge policy)
wastes tRP+tRCD for no reason. Isolated: 154/154 tests, 0 errors, 0
protocol violations (including the new refresh-while-row-open hazard,
fixed via an explicit precharge-before-refresh path). Real measured
speedup on the actual sequential access pattern: 1.141x.
EXP-0055: composed both, then integrated into the real D-Stress
benchmark (N=4/N=8, 256/256 bit-exact in every config). Result:
open-row ALONE gives a real, consistent ~5% cycle-count improvement
(47445/47468 vs baseline 49927/49909). CDC alone is a real ~8%
REGRESSION. Combined is still a ~4% regression -- the CDC's fixed tax
is paid on every transaction regardless of row-hit, and real D-Stress
traffic interleaves weight-fetch/activation-result access far more
than the isolated same-row test exercised, so open-row's real saving
doesn't offset it. Decision: do not adopt the CDC approach; open-row
alone is the disclosed, real win worth considering for production
next, pending an explicit go-ahead (not applied to the real board top
in this commit -- all additive, existing production RTL untouched).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
Follow-up to EXP-0051: built sdram_controller_pipelined.v, remapping
addr->bank to low-order bits (today's weight region always maps to bank
0) and adding a shadow-slot ACTIVATE lookahead so a different-bank
request can start its tRCD wait during the current transaction's tail.
Phase A (isolated tb_sdram_controller_pipelined.v, 38/38 bit-exact,
independently re-verified this session): mechanism works, saves exactly
2 cycles (tRCD) per different-bank back-to-back pair, matching the
theoretical ceiling derived before measuring (CAS_LATENCY+BURST_LEN are
serial on the shared data bus regardless of bank, so more than tRCD/tRP
was never on the table).
Phase B (integration, tb_nms_dstress_sdram_pipelined.v, independently
rebuilt/rerun): N=4 49760 cycles (-0.33% vs baseline), N=8 49755
(-0.31%) -- both 256/256 bit-exact. Root cause of the gap: the W port's
request/ready protocol is one-at-a-time, so a second, different-bank
request is essentially never already pending while the first is still
in flight, so the mechanism rarely triggers in the real system even
though it's correct when directly stimulated. Not integrated into
production; kept as additive reference for a possible future
arbiter/backend pipelined-dispatch rewrite (out of scope here, larger
and riskier).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01YHENedK76onD2Vtc2CMjej
Forked nms_neural_multiprocessor_sdram_unified.v + its D-Stress testbench
into a dual-bank variant (two independent sdram_unified_backend.v
instances, one for weight-fetch, one for activation+result) to test the
Fase-3 memory-bound hypothesis ahead of Phase 2. Simulation-only: the
real board (v2_board_top.lpf) still wires exactly one physical chip,
per STEP19's governing single-SDRAM mandate.
Result is honest but not the hoped-for one: splitting by traffic class
only cuts D-Stress cycles ~8-10% (N=4: 49927->45724, N=8: 49909->44980),
because the AR (activation+result) path was already lightly loaded
(~12% busy) even alone. The real ceiling is the weight-fetch channel
itself, which stays ~77-78% busy even with its own dedicated bank and
zero cross-traffic. Full writeup in experiments.log EXP-0051, including
the refined next-step options this suggests instead of a straight
2-bank board revision.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01YHENedK76onD2Vtc2CMjej
N=8 baseline (EXP-0050, real fpga_neural_v2_top + v2_board_top.lpf, fresh
8-seed sweep): 8/8 PASS at 64MHz, worst 80.97MHz, mean 84.62MHz. DSP
64/72 (88.9%) confirms real N_SLOTS=8. This directly contradicts the
brief's own premise (N8 expected to collapse to ~31MHz) and the project's
historical numbers (3-5/8 pass, worst ~55-67MHz) despite bit-identical
RTL.
Investigated and closed the same discrepancy already flagged for N=4:
logs/experiments.log:2563 explicitly tags historical Fmax numbers as
measured on "Yosys 0.68+"; this session's toolchain is Yosys 0.69+59, a
nightly dated the same day as the session -- a confirmed ~59-commit
version gap. Critical-path inspection on both N=4 and N=8 confirms the
underlying RTL congestion the project diagnosed is real and still
present (same bottleneck locations as previously documented) -- the
newer toolchain just places it well enough to still clear 64MHz.
Decision: this session's numbers are adopted as the operative baseline
for Phase 1+ (see timing.log for the full writeup). Also found, not yet
applied: slot_mem_arbiter.v/slot_mem_arbiter_wide.v both still have the
runtime-indexed-crossbar anti-pattern already fixed in neural_director.v,
sitting right on the arbiter<->backend boundary the brief names -- a
concrete Phase 1 candidate.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
New brief (N=8 timing closure, LFE5U-85F retarget, 4/8/16 x 1/2-bank SDRAM
sweep). Phase 0: no RTL changes, only measure the current baseline.
ERR-0030: constraints/v2_unified.lpf's FREQUENCY PORT "clk" was still 80MHz,
a leftover from the STEP19 freeze, never updated to the project's real
64MHz target -- fixed (LPF only, zero RTL/datapath effect).
ERR-0031 (bigger one): the first two synthesis attempts targeted
nms_neural_multiprocessor_sdram_unified.v, which is NOT the real
board-level top -- it's an obsolete wrapper only exercised by one
testbench now. The real target is fpga_neural_v2_top.v (adds the real
PLL, reset_sync, spi_host_bridge, and a second arbitration level), which
is what actually goes through synthesis+P&R for hardware. Re-targeted
correctly, matched against constraints/v2_board_top.lpf (all 17 ports
real-ball-assigned).
An N_SLOTS=8 P&R attempt against the WRONG (wrapper) target ran for 2h42m
without converging on a single seed; discarded rather than trusted.
N_SLOTS=8 baseline deferred by explicit user request until N_SLOTS=4 is
fully understood -- re-attempt against the correct fpga_neural_v2_top
target with an agreed time budget.
Result (EXP-0049, fresh 8-seed nextpnr-ecp5 P&R, real pins): N_SLOTS=4
8/8 PASS at 64MHz, worst-seed 81.20MHz, mean 91.05MHz. Higher than
DEC-0042's historical worst/best (64.55/77.21MHz) despite identical RTL --
disclosed, unresolved (leading hypothesis: nextpnr-ecp5 build/version
difference), adopted as the operative baseline for this session's
toolchain going forward. Full writeup in errors.log/timing.log/
experiments.log (EXP-0049).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
The repository had accumulated multiple, contradictory "current state"
documents for V2 hardware: an old V1 IT/EN datasheet copy nested inside
hardware/v2/docs/datasheet/, a stray untracked duplicate at repo root
(docs/DatasheetLatex/), and a second, much older documentation track
(hardware/v2/docs/*.md: PRE_PCB_VERIFICATION.md, PRE_PCB_CLOSURE_4POINT.md,
MEMORY_UPGRADE_64MB_N8.md, and 10 more) describing an earlier PSRAM/
N_SLOTS<=2 milestone alongside the real, current SDRAM/N_SLOTS=4 board.
The LaTeX datasheet's own front matter (features/pinout cover pages) and
chapter 9 (benchmarks) were themselves still describing that obsolete
architecture, contradicting the real, current chapters 5/7/10 elsewhere
in the same document.
This commit:
- Flattens hardware/v2/docs/datasheet/files/docs/datasheet/v2-en/* up to
hardware/v2/docs/datasheet/ (was 4 levels of redundant nesting).
- Removes the old V1 IT/EN LaTeX copies and the stray root-level
duplicate entirely (recoverable from git history, not from disk).
- Preserves the real component reference PDFs (ECP5 eval board, ISSI
PSRAM, programming cables) under datasheet/references/.
- Removes 13 superseded hardware/v2/docs/*.md status documents after
folding every real, unique fact they contained into the datasheet:
SPI max verified clock (12MHz, exact 12.8MHz CDC edge), SDRAM directed
boundary test (21/21 PASS), 16MHz oscillator MPN (ECS-3225MV-160-BN-TR),
and the real FPGA<->SDRAM ball mapping cross-check.
- Rewrites the datasheet's own front matter, ch.4 (parameters), ch.8
(top-level module -- was documenting the wrong, non-physical top
entirely), and ch.9 (benchmarks) to describe the current, real SDRAM/
N_SLOTS=4 production board, while keeping the real PSRAM-era chapters
as clearly-labeled history rather than deleting correctly-measured
work.
- Fixes a title-page tikzpicture that was clipped off the page edge
(pre-existing, unrelated to this change) by scaling it to fit.
Net: 85 files changed, -8814/+498 lines. hardware/v2/docs/ now contains
exactly one current datasheet plus FIRST_POWER_ON.md (a bring-up
runbook, not a duplicate spec).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Removed session-log/conversational register leftover from the
interactive drafting process ("the user's own suggestion", "user
confirmed", "user-authored schematic", "user-requested optimizations",
etc.) and replaced with neutral, factual engineering-document
phrasing. No technical content changed -- attribution language only.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Exported the schematic (kicad-cli sch export pdf) and BOM (kicad-cli sch
export bom) directly from the real KiCad source instead of relying on
pasted screenshots/CSVs, then updated ch.10 accordingly:
- New "Real KiCad schematic capture" section embeds the two live sheets
(FPGA, UnusedBank) as vector figures pulled straight from the project
file, plus a note on the three sheet files not reachable from the
root hierarchy.
- Boot-flash net-name mismatch finding confirmed resolved: FPGA_SPI_*
labels now match exactly on both the flash chip and the ECP5's
dedicated MSPI pins.
- FPGA grade fix (8BG381I -> 8BG381C) now verified directly in the
source file's Value field, not just as a stated intent. Real package
geometry added: 0.8mm pitch, 20x20 array, 17x17x1.76mm body.
- New minor finding: U2's footprint library folder is still named
..._8BG381I even though the Value field is corrected -- not
board-affecting (identical physical footprint across grades), but
flagged for a future rename.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
User confirmed LFE5U-45F-8BG381C (commercial) is the intended part,
matching every other reference in this project. Also corrects this
chapter's own earlier temperature figures: commercial grade is real
TJ 0 to +85C, industrial is TJ -40 to +100C (an earlier draft of this
section had the industrial range wrong at -40/+85C). Same "-8" speed
grade in both -- the letter suffix only changes the characterized
temperature range. KiCad library still needs the part number itself
corrected from ...381I to ...381C.
Compiled clean (47 pages, 0 errors).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
User confirmed TLV62568 (U1) outputs 1.1V, explaining the +1V1 label
found near the VCCAUX ferrite (L2) during the schematic review: it
belongs to U1's own real output net, merely nearby on the page layout,
not routed through the ferrite. VCCAUX remains 2.5V as required by the
real Lattice datasheet.
All three schematic "open items" from the earlier review are now
resolved: TLV62568 EN (R3=499k, confirmed via BOM), the +1V1 label
(false alarm, explained above), and the JTAG pull-up array (confirmed
8 discrete 0402 parts via BOM, not a bussed package -- no polarity
limitation). Only the boot-flash net-name typo (FGPA/FPGA + SCLK/CLK)
remains as a real, open schematic fix, and the FPGA grade discrepancy
(8BG381I vs 8BG381C) remains to be confirmed.
Compiled clean (47 pages, 0 errors).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
User confirmed the real schematic has SDRAM CAS#=F7/WE#=F9 -- matches
this chapter exactly. The earlier review's "appear swapped" finding
was a misread of the schematic image, not a real error; moved from
"real findings" to a cleared checked-item note.
TLV73325's EN pin resolved: direct wire to +3.3V (VIN), always-enabled
-- no soft-start timing requirement like TLV62568's own R3 pull-up (a
plain LDO, no sequencing note in TI's own datasheet), and no dynamic
enable/disable control exists elsewhere in this design.
Remaining real, open finding: the boot-flash net-name mismatch
(FGPA/FPGA typo + SCLK/CLK) still needs a schematic fix.
Compiled clean (47 pages, 0 errors).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Real KiCad-exported BOM added to the hardware chapter, cross-checked
against every component value this chapter already specifies -- most
match exactly (R1/R2 feedback divider, L1/L2, ferrite part number, all
three real ICs). One real discrepancy found: U2 is captured as
LFE5U-45F-8BG381I (industrial grade) while every other reference in
this project uses the C (commercial) grade part -- flagged, not
resolved, needs explicit confirmation.
Also resolves three earlier open items from the schematic review:
R3=499k confirms TLV62568's EN is populated; R5-R12 being 8 discrete
0402 resistors (not a multi-resistor array) confirms the JTAG
pull-up/down polarity concern doesn't apply; U5 confirms the
previously-missing 16MHz oscillator is now present.
Compiled clean (47 pages, 0 errors).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Adds a dated review section recording today's actual schematic check
against every real ball assignment in this chapter: confirmed-correct
items, two real findings needing correction (boot-flash net-name
mismatch FGPA/FPGA typo + SCLK/CLK label mismatch that would leave the
flash electrically disconnected from the ECP5's config engine; SDRAM
CAS#/WE# appearing swapped vs. the verified F7/F9 assignment), and
open items not resolvable from the schematic image alone (regulator EN
pins, a stray +1V1 label near the VCCAUX ferrite, JTAG pull-up/down
array polarity).
Also reserves a "PCB module form factor" section (castellated-edge SMD
module, ~50x25mm) for the future physical layout.
Compiled clean (46 pages, 0 errors).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Datasheet and pinouts.md updated to the current, real state after
today's session: flash #1 was implemented then removed (user's own
MHz-over-persistence priority call), the clock-closure table now
shows the post-revert, post-DEC-0042 numbers (N_SLOTS=4 @ 64MHz 8/8,
worst 64.55MHz/best 72.37MHz; N_SLOTS=8 deferred by explicit user
request), and the FPGA_DATA_READY any_pending formula is updated to
the real counter-based implementation (credited to the user's own
diagnosis) that fixed the last failing N=4 seed.
Compiled clean (45 pages, 0 errors).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Real critical-path trace after the flash #1 revert showed a NEW
bottleneck (neural_director.job_out_slot -> dependency_manager.
node_resolved/node_state, 76-84% routing) distinct from every prior
fix this session -- already a flat, parallel 64-way compare, not a
serial chain, so the established restructuring fix class doesn't
apply. Root cause: any_pending (added for FPGA_DATA_READY) reads
node_state[0:N_NODES-1] combinationally every cycle, adding real
fan-out onto the same congested signal.
User's own suggestion: replace the combinational scan with a
synchronous up/down counter. pending_count +1 on registration
acceptance, -1 on dispatch acceptance; any_pending = (pending_count
!= 0) -- mathematically identical (DEC-0008: nodes never reclaimed
mid-run) but reads one small register instead of scanning a 16-wide
array every cycle.
Verified: D-Stress N=4 bit-exact (49927 cycles, data_ready PASS).
Fresh 8-seed P&R: N_SLOTS=4 @ 64MHz now 8/8 PASS (was 7/8 after the
flash revert), worst seed1 64.55MHz, best seed0 72.37MHz.
See decisions.log DEC-0042.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Closes the flash #1 RTL gap flagged in DEC-0041: real, unmodified V1
subsystem (flash_slot_manager.v/flash_copy_engine.v/spi_flash_master.v/
crc32.v) now instantiated in fpga_neural_v2_top.v, bridged to the AR
memory bus via a new flash_mem_adapter.v (byte<->word, matches
nms_memory_manager_stream_wide.v's own real masking convention), and
commandable over SPI via a new spi_host_bridge.v opcode (OP_FLASH_CMD,
0x30) using the same byte-counting idiom as OP_WRITE_JOB. Real balls
now in the LPF: flash_sclk=B2, flash_mosi=E2, flash_miso=F2,
flash_cs_n=F3.
New tb_flash_integration_smoke.v: real SPI-triggered OP_FLASH_READ_BLOCK
verified bit-exact (64/64 bytes) against a real V1 flash_model.v
instance, through the new adapter and the widened (2->3 port) host-arb
arbiter; WRITE_JOB regression confirms the new 3rd port doesn't disturb
existing traffic. Full existing regression re-run clean: D-Stress N=4/
N=8 (bit-exact + data_ready PASS), board-level smoke test (11/11),
isolated spi_host_bridge test (18/18).
Honest, disclosed finding: a full 8-seed P&R re-verification shows
N_SLOTS=4 @ 64MHz regressed from 8/8 to 3/8 PASS (worst 60.18MHz).
Root cause traced via the real critical-path report: the SAME
pre-existing arbiter-to-sdram-backend bottleneck already documented all
session, made worse by flash's added die-area placement pressure --
not a new path through the flash logic itself. N_SLOTS=8 essentially
unchanged (6/8, was 5/8). See decisions.log DEC-0042 for full detail
and open decision points.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Found while helping verify the user's own schematic: clk_sys (the PLL-
generated 64MHz system clock) was purely internal to
fpga_neural_v2_top.v -- never reached a physical output pin. The real
external SDRAM chip cannot function without its own CLK input driven
from the board; this was missing from every prior P&R run this
session, none of which ever routed a real clock to the SDRAM interface.
Added `sdram_clk` output port (driven directly by clk_sys), assigned
to J4 (bank 6, GR_PCLK6_0 -- a real clock-capable ball, confirmed free
via Trellis iodb.json). Verified via real synthesis (0 errors) and
nextpnr-ecp5 place&route: the pad-forwarded clock merges with the
existing internal clock net (as expected, both are the same clk_sys
signal), achieving 66.61 MHz post-route -- PASS at the 64 MHz target
(the pre-route estimate of 49.73 MHz was a placement-only pessimistic
number, superseded by the real post-route result). Smoke test
re-verified (tb_fpga_neural_v2_top_smoke.v, 11/11 PASS).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Adds a real, dated section to ch.10 (Hardware and board) covering the
two-independent-flash architecture (neural-network data vs. boot
bitstream), the ESP32<->ECP5 JTAG-only link, and the real CABGA381
ball assignments (JTAG/PROGRAMN/INITN/DONE/CFG[2:0]/MSPI dedicated
pins), matching decisions.log DEC-0041.
Also closes ch.7's (Host interface) own long-standing "still needed"
list: the physical transport (spi_host_bridge.v) and the completion-
notification path (FPGA_DATA_READY) it used to flag as missing are
both now real -- described with the same system-idle-detector formula
implemented in the RTL.
Compiled clean (44 pages, 0 errors).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Establishes the real ESP32<->ECP5 programming architecture: flash #1
(neural-network data, existing V1 subsystem, ball reserved not yet
wired into V2) stays separate from flash #2 (boot bitstream, MSPI
auto-boot, CFG[2:0]=[0,1,0]); ESP32 talks JTAG only (bit-banged, no
hardware JTAG-master peripheral on S3/C6), updating flash #2 through
the ECP5's own internal sysCONFIG-to-SPI bridge, never driving the
flash pins directly -- zero bus contention, confirmed against the real
Lattice hardware checklist and sysCONFIG user guide.
Adds real, verified ball assignments (official Lattice CABGA381 CSV +
Project Trellis iodb.json) for JTAG, PROGRAMN/INITN/DONE, CFG[2:0],
and the MSPI dedicated pins -- all written to docs/pinouts.md.
Implements FPGA_DATA_READY as real RTL: a system-idle detector
(dependency_manager's any_pending OR neural_director's !queue_empty OR
any active slot), sticky on the busy->idle edge, self-clearing on new
work -- not a per-neuron completion pulse, which was confirmed too
fine-grained. Bit-exact regression re-verified at N_SLOTS=4 and 8
(zero cycle-count change), new explicit data_ready assertion check
added to the D-Stress testbench (PASS both configs), and a fresh
Yosys+nextpnr-ecp5 placement check (0 errors, data_ready placed at G3).
Also fixes a real, independently-found bug while editing an adjacent
file: nms_neural_multiprocessor_sdram_unified.v's own sdram_a port was
still [11:0] (12 bits), stale from before the 64MB/13-bit memory
upgrade. Not exercised by the real board-level top (which wires SDRAM
directly, bypassing this wrapper) but WAS silently truncating A12 in
every D-Stress simulation this session, including today's earlier
ERR-0029 verification runs. Assessed impact: all D-Stress test
addresses used this session decode to rows under 4096 (bit 12 never
actually needed), so no false-positive PASS is believed to have
resulted -- but the full 64MB space was never actually exercised
through this wrapper. Fixed; re-verified bit-exact with identical
cycle counts.
See decisions.log DEC-0041 for full detail.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
hardware/v1/ was created (dc0b331) as a frozen snapshot of the V1
project that then lived at the repo root (rtl/, sim/, synth/, tools/,
docs/). Root received zero further commits to those files after the
freeze -- confirmed byte-identical to the hardware/v1/ copy for every
file removed here. Root was the "before", hardware/v1/ is the
curated, canonical "after".
Removed (all verified exact-hash duplicates of hardware/v1/ content):
- rtl/ (20 files, 100% covered by hardware/v1/rtl/)
- tools/{netasm,pinout,run_regression.py,flash_catalog,validation,
fpga_benchmark.py} (19 files, 100% covered by hardware/v1/tools/;
tools/neural_sim/ kept -- unique, post-freeze, no counterpart)
- sim/*.v (47 testbenches, 100% covered by hardware/v1/sim/; the
~38 remaining sim/ entries are compiled binaries and .vcd
waveform dumps, left as a separate cleanup decision)
- synth/ecp5/{p2,p4,p8,post_fix_verify} (25 files, exact duplicates
of hardware/v1/synthesis/; the other ~84 synth/ecp5/* experiment
build directories are historical artifacts never carried into the
freeze, left as a separate decision)
- WORKLOG.md (duplicate of hardware/v1/docs/WORKLOG.md)
- docs/{FPGA-Neural-Datapatch-Benchmark,FPGA-Neural-Hardware-Design,
FPGA-NeuralNetwork-Engine}.md, docs/validation/*.md (18 files),
docs/FPGA-Neural-Datasheet-{EN,IT}.pdf -- all exact duplicates of
hardware/v1/docs/ content
- hardware/v1/docs/DatasheetLatex/ (24 files) -- exact duplicate of
hardware/v2/docs/datasheet/files/docs/datasheet/en/ (discovered
during this audit; not the same DatasheetLatex already removed
from hardware/v2/docs/ in an earlier commit)
Moved (genuine, unique, post-freeze V2 content -- not duplicated
anywhere, just living in the wrong/legacy root docs/ location):
- docs/architecture/*.md -> hardware/v2/docs/architecture/
- docs/pinouts.md, docs/FPGA_NEURAL_V2_DATASHEET.md,
docs/FPGA_NEURAL_V2_SCHEMATIC.md,
docs/FPGA-Neural-V2-Datasheet-EN.pdf -> hardware/v2/docs/
Left untouched (separate decisions, not part of this cleanup):
- docs/FPGA-Neural-Flash-Subsystem-Verification.md, docs/
v2-description.md -- orphaned root-only content, no duplicate
found anywhere, but also not part of the reviewed plan
- synth/ecp5/* experiment dirs and sim/*_sim + sim/*.vcd build
artifacts -- not literal duplicates, flagged as candidates for a
future, separate cleanup pass
Verified no functional breakage: grepped all remaining scripts/docs
for references to every removed path -- only prose/comment mentions
found, no executable imports or build-script paths broken.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Replaced by the just-versioned hardware/v2/docs/datasheet/ (the
project's real, maintained IT+EN LaTeX datasheet, now including the
2026-09-07 SDRAM upgrade addendum). DatasheetLatex/ was a separate,
differently-structured, stale LaTeX document living in the same
location -- removed to avoid two competing datasheets under
hardware/v2/docs. hardware/v1/docs/DatasheetLatex/ is untouched (V1
scope, not part of this request).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Was a separate, untracked directory (DataSheet/) outside the repo.
Renamed to lowercase and moved in as hardware/v2/docs/datasheet/, with
its own .gitignore for LaTeX build byproducts (compiled PDFs stay
tracked, .aux/.log/.toc/etc do not). Now versioned and shares this
repo's own remote instead of living untracked on disk.
Content: IT+EN LaTeX chapter sources, reference manufacturer PDFs, and
compiled datasheet PDFs including the 2026-09-07 SDRAM upgrade
addendum (AS4C32M16SB-7BIN part/pinout/timing) in the v2-en chapters.
Note: hardware/v2/docs/DatasheetLatex/ (and the v1 sibling) is a
separate, already-tracked, differently-structured LaTeX document that
predates this move -- left untouched, not merged, since its chapter
set and content differ and merging was not requested.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Replace the serial "last-match-wins" priority-scan hit-index encoder
with a flat one-hot compare + single-level priority encode, breaking
the serially-dependent PFUMX/OFX cascade real P&R showed dominating
the N_SLOTS=8 @ 64MHz critical path (55.84MHz worst, 4/8 seeds PASS).
Real nextpnr-ecp5 re-verification (32-run matrix, 4 configs x 8 seeds):
N_SLOTS=8 @ 64MHz improves to 5/8 PASS (worst 60.12MHz, up from
55.84MHz). N_SLOTS=4 @ 64MHz stays 8/8 PASS but with reduced worst-case
margin (WNS +0.605ns, down from +2.143ns) as the critical path
relocates to a different, previously-second-worst path in the same
module -- a real, disclosed trade-off, not hidden. 80MHz remains NO-GO
at both processor counts (re-confirmed on the fixed RTL).
Bit-exact, zero functional regression: isolated
tb_sdram_unified_backend.v (40/40) and full D-Stress N=4/N=8 (both
256/256 neurons bit-exact vs golden model).
See errors.log ERR-0029 and decisions.log DEC-0040 for full root-cause
writeup and MEMORY_UPGRADE_64MB_N8.md section 10 for the complete
measured data set and AS4C32M16SB-7BIN pinout tables.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Adds the consolidated, authoritative record for the 64MB memory
upgrade and N_SLOTS=8 investigation (real datasheet family comparison,
RTL changes, both timing fixes with real P&R data, honest N=8 clock-
closure status, real DigiKey availability for the frozen part).
Marks HARDWARE_FREEZE.md/MEMORY_ARCHITECTURE.md/PRE_PCB_VERIFICATION.md/
PRE_PCB_CLOSURE_4POINT.md's own SDRAM-specific sections as superseded
(they describe the previous 8MB AS4C4M16SA-6TIN part) with pointers to
the new document, rather than rewriting each individually.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Memory upgrade, at the user's own explicit request: Alliance Memory
AS4C4M16SA-6TIN (64Mbit/8MB) -> AS4C32M16SB-7BIN (512Mbit/64MB, 54-ball
TFBGA), the largest same-family SDR SDRAM Alliance Memory offers.
Real-datasheet-driven (whole AS4C4M16SA/AS4C8M16SA/AS4C16M16SA/
AS4C32M16SA family investigated): 13 row bits (was 12, one new FPGA
pin sdram_a[12]/ball F1), 10 column bits (was 8), real -7-grade AC
timing (tRCD/tRP improved to 15ns, tREFI halved to 7.8us for the
doubled row count). sdram_controller.v and sdram_model.v gained real
ROW_BITS/COL_BITS/BANK_BITS parameters (was hardcoded 12/8/2).
ADDR_WIDTH widened 23->26 bits across the live instantiation tree.
This required a real SPI protocol change (spi_host_bridge.v): a 26-bit
byte address no longer fits in 3 bytes -- every address field widened
3->4 bytes (WRITE_JOB 15->18 payload bytes, WRITE_MEM/READ_MEM header
5->6 bytes).
Found and fixed two real timing regressions via nextpnr-ecp5 P&R
(not assumed): neural_director.v's own runtime-indexed demux write
(ERR-0027, was silently synthesizing an extra MULT18X18D) and
nms_activation_fill_ctrl_v3.v's own linear N_SLOTS-wide max-scan
(ERR-0028, became dominant at N_SLOTS=8) -- both replaced with
constant-indexed/tree-based equivalents, bit-exact same behavior,
confirmed via full D-Stress N=2/4/8 regression (identical cycle
counts). N_SLOTS=4 now fully closes timing at 64MHz (8/8 seeds);
N_SLOTS=8 significantly improved but not yet fully reliable (5/8
seeds) -- honestly disclosed, not claimed complete.
Full regression re-verified: sdram_controller (461/461, 18 configs),
tb_sdram_boundary (21/21), D-Stress N=2/4/8 (bit-exact), spi_host_bridge
(18/18), board-level SPI smoke test (11/11), unified backend (40/40).
See hardware/v2/docs/MEMORY_UPGRADE_64MB_N8.md for the full
investigation, and errors.log/decisions.log (ERR-0027, ERR-0028,
DEC-0039) for the complete root-cause writeups.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Adds tools/neural_sim/, a NumPy-based reference implementation of the
FPGA-Neural V2 numeric model (INT8 in/weight, 32-bit wraparound
accumulation, ReLU+saturate out), derived directly from
hardware/v2/rtl/neural_processor.v (not assumed) and reusing
tools/validation/mac_oracle.py's own pre-existing, hand-verified
two's-complement primitives rather than duplicating them.
Provides: neuron/layer/network models, a logical memory model of the
real V2 SDRAM map (weights/activations/results), deterministic
test-vector generators (simple/signed/extremes/zero/random/D-Stress
256x128) with JSON golden-vector export, an FPGA-vs-Python bit-exact
comparison utility, four example networks, a CLI
(`python -m tools.neural_sim ...`), and a 96-test pytest suite (all
passing) covering signed-arithmetic edge cases (including a direct
32-bit wraparound proof), scalar-vs-vectorized neuron cross-checks,
layer/memory/vector/comparison tests.
This is a golden functional reference (bit-exact numeric result),
explicitly NOT a cycle-accurate FPGA simulator -- see
tools/neural_sim/README.md for the full scope statement.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
PRE-PCB CLOSURE Point 1: adds tb_sdram_boundary.v, a directed (not
randomized) regression covering address 0/1/last/last-1, an explicit
row-boundary crossing, all 3 inter-bank boundary crossings, the real
V2 memory-map region boundaries (weights/activations/results), and
every DQM byte-mask combination with explicit read-after-write.
21/21 PASS at both 64MHz and 166MHz, zero bugs found.
PRE-PCB CLOSURE Point 2: adds tb_spi_freq_sweep.v, a reproducible SPI
bit-rate sweep against the real fpga_neural_v2_top (osc_clk driven at
the real 64MHz clk_sys rate via the SIM PLL bypass). Found and fixed a
race in the new test harness itself (a fixed-time wait before reading
a WRITE_MEM/READ_MEM response, too short whenever a periodic AUTO
REFRESH delayed the backend) -- not a spi_host_bridge.v defect,
confirmed against tb_spi_host_bridge.v's own isolated regression.
Determined the real, deterministic CDC margin: the synchronizer
requires >=5 system-clock cycles per SPI bit (exactly 64MHz/5 =
12.8MHz); recommends SPI_MAX_VERIFIED=12MHz with real margin below
that hard edge.
Full writeup: hardware/v2/docs/PRE_PCB_CLOSURE_4POINT.md.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Adds hardware/v2/docs/PRE_PCB_VERIFICATION.md as the single
authoritative pre-schematic verification record: RTL/ERR-0025/
regression re-verification, clock/reset, synthesis/P&R re-audit,
setup/hold timing status, the real SDRAM datasheet-parameter audit
table (Alliance Memory AS4C4M16SA-6TIN Table 17), SPI host bridge
protocol documentation, FPGA power/pinout tables, first-board bring-up
and benchmark status, and cross-domain consistency audit.
Freezes the FPGA configuration flash: Winbond W25Q32JVSSIQ (32Mbit,
SOIC-8, 2.7-3.6V, standard SPI, ECP5 Master-SPI-boot compatible) --
this was the one section-11 item the governing mandate required not
be left OPEN.
Marks CHIP_READINESS.md/OPEN_ITEMS.md/PINOUT.md/CLOCK_ARCHITECTURE.md/
POWER_ARCHITECTURE.md/SCHEMATIC_READINESS.md as superseded (they
predate the SPI host bridge, PLL, and this session's SDRAM datasheet
audit) with pointers to the new consolidated document, rather than
rewriting each individually.
Updates the V2 LaTeX datasheet's status/roadmap chapter to reflect the
SDRAM datasheet audit and configuration-flash decisions, rebuilds the
PDF (clean compile, 16 pages).
Classification: PRE-PCB VERIFIED. Schematic and PCB implementation
remain user-owned and not started.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Real Alliance Memory AS4C4M16SA-6TIN datasheet (Rev 5.0, Table 17)
specifies tMRD as a fixed 2-tCK cycle count, not an ns value.
sdram_controller.v modeled it via ns_to_cycles(12), which rounded to
2 cycles by coincidence at every previously-tested frequency
(100/133/166MHz) but rounds to only 1 cycle at the real 64MHz board
target -- an under-provisioned one-time init sequence. Fixed by
hardcoding T_MRD=2, matching how CAS_LATENCY is already modeled.
Verified zero regression: full 9-config legacy sweep + a new
dedicated 64MHz config (461/461 PASS each), N=2/N=4 D-Stress
(identical cycle counts), board-level smoke test (11/11 PASS).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Real synthesis and place-and-route of the actual final board-level
top (fpga_neural_v2_top.v -- SPI bridge, real EHXPLLL, reset_sync,
compute+memory core), against a real, fully ball-assigned LPF. Also
ports the V2 datasheet to LaTeX using V1's own preamble/macros/
typography, and records a real (non-ESP32, honestly labeled) software
reference comparison.
Synthesis (Yosys, real run): 0 CHECK-pass problems, 38 unique warnings
(43 total), all matching this project's own previously-reviewed benign
set (neural_processor.v's known genvar multi-driver artifact, small-
array-to-register unrolling, the real SDRAM DQ tristate bus) -- no new
warnings from the SPI bridge, PLL, or reset synchronizer.
TRELLIS_FF=6322, TRELLIS_COMB=7084, MULT18X18D=32, EHXPLLL=1 (real PLL
confirmed present), DP16KD=0 (all small SRAMs -> distributed RAM).
Place-and-route (nextpnr-ecp5, real runs, 8 seeds, new
v2_board_top.lpf with all 44 top-level signals ball-assigned from the
official Lattice pinout CSV -- no placeholders): 8/8 PASS at 64MHz.
Worst 68.51MHz (seed 4), best 74.17MHz (seed 7), mean 71.16MHz. Zero
unrouted nets, zero placement/routing errors, TRELLIS_IO=44/245 (17%).
Critical path alternates between dependency_manager's own priority
encoder and sdram_unified_backend's own weight-cache hit-index logic,
matching this project's own prior documented timing investigations --
not a new defect.
New: hardware/v2/constraints/v2_board_top.lpf (final LPF, supersedes
v2_unified.lpf for the board-level top), hardware/v2/reports/
step_final_{synthesis,pnr_worst_seed4,timing}.* (raw evidence),
hardware/v2/docs/DatasheetLatex/ (V2 datasheet, real LaTeX build,
16 pages, visually inspected, ported from hardware/v1/docs/
DatasheetLatex/'s own preamble and macros).
Real, honestly-labeled software baseline: the D-Stress arithmetic
(256 neurons x 128 INT8 MACs) compiled and run on THIS development
machine (Apple M4, arm64, NOT an embedded target, NOT ESP32) --
1.28us/inference, included in the datasheet with an explicit
disclosure that no physical ESP32 hardware was available for a real
embedded-target comparison.
Remaining, disclosed, NOT-yet-closed items (this commit does NOT
claim silicon readiness): real KiCad schematic + ERC, PCB layout,
sourced BOM, real power current-budget estimate, SDRAM-datasheet-
parameter cross-check, configuration-flash selection, and (necessarily)
physical fabrication/bring-up. See hardware/v2/docs/DatasheetLatex/
chapters/08-status-roadmap.tex for the complete, itemized checklist.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
Root-causes and fixes the real, disclosed defect left open at the end
of the previous STEP20 commit: the board-level SPI host interface
produced wrong compute results when jobs were dispatched with
realistic (widely time-separated) pacing, even though job registration
itself was already confirmed correct at the dependency_manager
handshake.
Root cause: nms_weight_packed.v and nms_activation_replicated.v both
used a REGISTERED SRAM read (rd_data_reg <= mem[addr], one full clock
of latency), but nms_memory_manager_stream_wide.v's own read-ahead
pipeline (its `rd_pending` bit) is designed around a COMBINATIONAL
read -- a request issued this cycle produces data already valid to
capture the very next cycle. A busy, multi-tile job (e.g. the STEP19
D-Stress regression, 16 tiles/neuron) never exposes the mismatch,
since its own weight/activation prefetch always runs far enough ahead
that any given tile has been sitting stable in the SRAM for many
cycles by the time it's actually consumed. An uncontested single-tile
job has zero such margin: its one tile's read fires on the exact edge
the data nominally becomes ready, landing squarely on the missing
cycle and permanently latching stale/zero data.
Fixed by making both SRAMs' reads combinational, with an explicit
same-cycle fill/read address-match bypass for the one hazard a plain
combinational read alone would still miss. No FSM, arbiter, or SDRAM
controller logic was touched.
Verified (Verilator, per this project's own standing DEC-0004
protocol):
- tb_fpga_neural_v2_top_smoke.v: 11/11 PASS -- single job, back-to-back
jobs, a realistic ~85us-gap job pair, and a parametric sweep of
inter-job gaps (100ns/5000ns/50000ns).
- STEP19 D-Stress N=2: 49788 cycles, 256/256 bit-exact -- identical
cycle count to before this fix (zero regression).
- STEP19 D-Stress N=4: 49771 cycles, 256/256 bit-exact -- identical
cycle count to before this fix (zero regression).
- tb_sdram_unified_backend.v (40/40) and tb_spi_host_bridge.v (18/18)
reconfirmed unaffected.
The physical SPI host interface is now verified correct end-to-end.
Real synthesis/P&R of the board-level top (fpga_neural_v2_top.v) is
the deliberate next step, not yet performed this round.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
micheleandClaude Sonnet 5