Commit Graph
35 Commits
Author SHA1 Message Date
micheleandClaude Sonnet 5 5c127fb069 feat: weight_tile_gather.v, real synthesizable byte-to-tile adapter (EXP-0061)
Closes the gap EXP-0058 left testbench-only: assembling P_IN
sequential layer_weight_buffer.v byte reads into one weight_data
tile bus, as real RTL instead of a testbench driver task. Avoids the
runtime-indexed-part-select anti-pattern already found and fixed once
in neural_director.v (ERR-0027-class Fmax collapse) by using a fixed
shift-concat instead.

Verified in isolation against a real, unmodified layer_weight_buffer.v:
37/37 tests, 0 errors, bit-exact across sequential, back-to-back, and
non-sequential/repeated (real reuse-position-style) access patterns.

Full writeup in hardware/v2/logs/experiments.log EXP-0061.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 23:34:09 +02:00
micheleandClaude Sonnet 5 94b63705be exp: N=8 packed-core array real P&R, isolates placement density from interconnect (EXP-0060)
New hardware/v3/rtl/np_packed_array.v: flat array of 8 unmodified
neural_processor_packed.v instances, fully independent I/O, zero
shared arbiter/Director logic -- isolates exactly one variable
(DSP/placement density) from EXP-0059's single-core baseline.

Real Vivado post-route: 64/240 DSP48E1 (26.67%), WNS -2.592ns @
200MHz -> Fmax ~131.7MHz, only -2.4% vs the single-core 134.9MHz.
Placement density alone is NOT the main driver of the ECP5-era gap
between isolated-core and full-system Fmax -- narrows the question
for the still-unbuilt real Director/arbiter/memory integration.

Full writeup in hardware/v2/logs/experiments.log EXP-0060.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 23:29:54 +02:00
micheleandClaude Sonnet 5 34b15cc0a7 exp: first real Vivado synthesis+P&R on XC7A100T for V3 DSP-packed core (EXP-0059)
Real Vivado 2026.1 run (not estimated) confirms the DSP48 packing
survives actual Xilinx synthesis: mac2_dsp_packed.v uses exactly 1
DSP48E1, and the full neural_processor_packed.v pipeline uses 8
DSP48E1/240 for 2 jobs -- half the DSP of two separate V2 cores for
the same work.

Post-route (real place_design+route_design, not synthesis-only):
WNS -2.414ns @ 200MHz -> Fmax ~134.9MHz, within 0.5% of the
post-synthesis-only estimate. This is the isolated compute core,
out-of-context -- not yet a real N-core system number, flagged as
such in the log entry.

Full writeup, including the two real toolchain fixes needed to get
Vivado running on this machine (CRLF line endings in installLibs.sh,
missing libncurses.so.5 on Ubuntu 26.04), in
hardware/v2/logs/experiments.log EXP-0059.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 23:18:18 +02:00
micheleandClaude Sonnet 5 ff5908f25f docs: log DEC-0009 -- project v22 paused, hard DSP resource ceiling on ECP5
Real nextpnr-ecp5 resource data shows the ECP5 family (45F: 72
MULT18X18D, 85F: 156) cannot reach the 20x-1000x speedup targets
discussed today with this or any redesigned architecture -- N=16 was
already near the 85F's absolute physical ceiling of 19 cores. User
made an informed decision to pause the project rather than chase a
target this hardware family cannot physically deliver.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 15:38:39 +02:00
micheleandClaude Sonnet 5 80c89fa10d exp: real end-to-end weight-reuse integration with neural_processor.v (EXP-0058)
New tb_neural_processor_layer_reuse.v wires the real SDRAM controller,
layer_prefetch_ctrl.v and layer_weight_buffer.v into a real
neural_processor.v compute engine: one resident filter is fetched once
and reused across 8 independent jobs per layer, verified bit-exact
against an independent golden dot-product model (32/32 PASS).

Also found and fixed a real testbench-vs-DUT scheduling race present in
tb_layer_prefetch_ctrl.v (and hardened in the new file): clearing a
one-cycle control pulse on the very next clock edge lands the clear in
the same active-region pass as the edge a receiving module's own
synchronous logic reads it at, so the pulse can be silently missed
depending on implementation-defined process ordering. This had been
silently preventing tb_layer_prefetch_ctrl.v's own claimed 8192/8192
result from ever actually being observed; fixed by holding the pulse
past the edge with a real time delay before clearing, and the
8192/8192 result is now genuinely reproducible (5/5 consecutive runs).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 14:26:09 +02:00
micheleandClaude Sonnet 5 49b25f6eb6 exp: layer_prefetch_ctrl.v, real synthesizable RTL for layer-weight-reuse prefetch, fixes a real address-truncation bug (EXP-0057b)
Built the real FSM version of EXP-0057's own task-based prefetch
pattern (bulk-sequential layer fetch via sdram_controller_openrow.v
into layer_weight_buffer.v), so it's an actual instantiable module,
not just a simulation convenience.

Found and fixed a real bug in the process: cur_fill_addr's own address
arithmetic bit-sliced BYTES_PER_BURST down to too few bits
(BYTES_PER_BURST[BIDXW-1:0]), silently truncating 16 to 0 -- every
burst's bytes landed at fill offset 0-15 instead of their real
position, overwriting each other (only each layer's last burst
survived). Root cause: misapplied a widening idiom used safely
elsewhere in this codebase to a case where the target width was
actually too small. Found via a standalone control-flow debug test
first, then tracing data once control-flow was cleared.

Verified: 8192/8192 bit-exact, 0 errors (was 512/8192 before the fix)
through the real controller + SDRAM model, 16 layers.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 12:25:32 +02:00
micheleandClaude Sonnet 5 1ce78dff6e exp: N=16 timing closure fixed (EXP-0056), weight-reuse gives real 7.16x memory speedup without DDR3 (EXP-0057)
EXP-0056: N_SLOTS=16 failed timing on LFE5U-85F (23-24MHz vs 64MHz
target). First hypothesis (dependency_manager.v's serial ready-scan)
was wrong but real -- built and verified priority_encoder_lsb.v (a
generic recursive tree encoder) and dependency_manager_fast.v, bit-
exact equivalent to the original, but integrated it made no real
difference (24.26MHz). The real cause, found from nextpnr's own
critical-path report: nms_activation_fill_ctrl_v3.v's balanced max-
tree was only ever extended to N_SLOTS in {1,2,4,8}, silently falling
back to the original slow scan for 16. Added the missing case
(nms_activation_fill_ctrl_v3_n16.v), verified isolated (10017/10017)
and functionally (D-Stress N=16 still 256/256 bit-exact). Real result:
71.01MHz, PASS at 64MHz (single seed so far).

EXP-0057: built layer_weight_buffer.v, a double-buffered per-layer
weight scratchpad (fill one buffer in the background from SDRAM while
compute reads many times from the other -- weight-stationary reuse,
as opposed to D-Stress's own deliberately zero-reuse pattern). Wired
to the real sdram_controller_openrow.v + sdram_model.v, no new
hardware. For the same 32768 bytes of useful data: zero-reuse costs
27048 real cycles, reuse costs 3777 -- 7.16x real measured speedup on
the SAME SDR SDRAM, no DDR3, no clock change. This is the answer to
whether DDR3 is necessary for a workload class that actually has
reuse (e.g. conv-style face recognition, unlike D-Stress) -- it isn't,
at least not for this reason.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 12:01:11 +02:00
micheleandClaude Sonnet 5 ee5a68f6e6 exp: SDRAM CDC bridge + open-row policy (EXP-0053/54/55) -- open-row is a real ~5% D-Stress win, CDC bridge measured net-negative once integrated
EXP-0053: sdram_cdc_bridge.v decouples the SDRAM clock (115.2MHz, real
value derived from the board's own existing PLL VCO=576MHz, verified
via ecppll) from the 64MHz compute domain. Isolated: 137/137 tests, 0
errors, but real measured speedup is only 1.095x (not the naive 1.8x
clock-ratio estimate) -- the CDC handshake's own synchronizer
round-trip is a fixed per-transaction tax.

EXP-0054: sdram_controller_openrow.v implements the page-hit/
keep-row-open optimization sdram_controller.v's own header had always
deferred. weight_prefetch_engine_wide.v's real production traffic is
strictly sequential per job and mostly stays within one SDRAM row --
closing/reopening it every tile (today's fixed auto-precharge policy)
wastes tRP+tRCD for no reason. Isolated: 154/154 tests, 0 errors, 0
protocol violations (including the new refresh-while-row-open hazard,
fixed via an explicit precharge-before-refresh path). Real measured
speedup on the actual sequential access pattern: 1.141x.

EXP-0055: composed both, then integrated into the real D-Stress
benchmark (N=4/N=8, 256/256 bit-exact in every config). Result:
open-row ALONE gives a real, consistent ~5% cycle-count improvement
(47445/47468 vs baseline 49927/49909). CDC alone is a real ~8%
REGRESSION. Combined is still a ~4% regression -- the CDC's fixed tax
is paid on every transaction regardless of row-hit, and real D-Stress
traffic interleaves weight-fetch/activation-result access far more
than the isolated same-row test exercised, so open-row's real saving
doesn't offset it. Decision: do not adopt the CDC approach; open-row
alone is the disclosed, real win worth considering for production
next, pending an explicit go-ahead (not applied to the real board top
in this commit -- all additive, existing production RTL untouched).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 07:07:57 +02:00
micheleandClaude Sonnet 5 03b5cbc25b exp: bank-interleaved SDRAM pipelining works in isolation, ~0.3% gain integrated (EXP-0052)
Follow-up to EXP-0051: built sdram_controller_pipelined.v, remapping
addr->bank to low-order bits (today's weight region always maps to bank
0) and adding a shadow-slot ACTIVATE lookahead so a different-bank
request can start its tRCD wait during the current transaction's tail.

Phase A (isolated tb_sdram_controller_pipelined.v, 38/38 bit-exact,
independently re-verified this session): mechanism works, saves exactly
2 cycles (tRCD) per different-bank back-to-back pair, matching the
theoretical ceiling derived before measuring (CAS_LATENCY+BURST_LEN are
serial on the shared data bus regardless of bank, so more than tRCD/tRP
was never on the table).

Phase B (integration, tb_nms_dstress_sdram_pipelined.v, independently
rebuilt/rerun): N=4 49760 cycles (-0.33% vs baseline), N=8 49755
(-0.31%) -- both 256/256 bit-exact. Root cause of the gap: the W port's
request/ready protocol is one-at-a-time, so a second, different-bank
request is essentially never already pending while the first is still
in flight, so the mechanism rarely triggers in the real system even
though it's correct when directly stimulated. Not integrated into
production; kept as additive reference for a possible future
arbiter/backend pipelined-dispatch rewrite (out of scope here, larger
and riskier).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01YHENedK76onD2Vtc2CMjej
2026-09-16 02:56:51 +02:00
micheleandClaude Sonnet 5 cc5db09f61 exp: dual-bank SDRAM sim shows W/AR split gives only ~9% cycle gain, not thrashing removal (EXP-0051)
Forked nms_neural_multiprocessor_sdram_unified.v + its D-Stress testbench
into a dual-bank variant (two independent sdram_unified_backend.v
instances, one for weight-fetch, one for activation+result) to test the
Fase-3 memory-bound hypothesis ahead of Phase 2. Simulation-only: the
real board (v2_board_top.lpf) still wires exactly one physical chip,
per STEP19's governing single-SDRAM mandate.

Result is honest but not the hoped-for one: splitting by traffic class
only cuts D-Stress cycles ~8-10% (N=4: 49927->45724, N=8: 49909->44980),
because the AR (activation+result) path was already lightly loaded
(~12% busy) even alone. The real ceiling is the weight-fetch channel
itself, which stays ~77-78% busy even with its own dedicated bank and
zero cross-traffic. Full writeup in experiments.log EXP-0051, including
the refined next-step options this suggests instead of a straight
2-bank board revision.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01YHENedK76onD2Vtc2CMjej
2026-09-16 02:18:57 +02:00
micheleandClaude Sonnet 5 19ef54aea8 docs+synth: Phase 0 complete - N=8 baseline + toolchain discrepancy closed
N=8 baseline (EXP-0050, real fpga_neural_v2_top + v2_board_top.lpf, fresh
8-seed sweep): 8/8 PASS at 64MHz, worst 80.97MHz, mean 84.62MHz. DSP
64/72 (88.9%) confirms real N_SLOTS=8. This directly contradicts the
brief's own premise (N8 expected to collapse to ~31MHz) and the project's
historical numbers (3-5/8 pass, worst ~55-67MHz) despite bit-identical
RTL.

Investigated and closed the same discrepancy already flagged for N=4:
logs/experiments.log:2563 explicitly tags historical Fmax numbers as
measured on "Yosys 0.68+"; this session's toolchain is Yosys 0.69+59, a
nightly dated the same day as the session -- a confirmed ~59-commit
version gap. Critical-path inspection on both N=4 and N=8 confirms the
underlying RTL congestion the project diagnosed is real and still
present (same bottleneck locations as previously documented) -- the
newer toolchain just places it well enough to still clear 64MHz.

Decision: this session's numbers are adopted as the operative baseline
for Phase 1+ (see timing.log for the full writeup). Also found, not yet
applied: slot_mem_arbiter.v/slot_mem_arbiter_wide.v both still have the
runtime-indexed-crossbar anti-pattern already fixed in neural_director.v,
sitting right on the arbiter<->backend boundary the brief names -- a
concrete Phase 1 candidate.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-15 21:44:10 +00:00
micheleandClaude Sonnet 5 685a4d6cfe docs+synth: Phase 0 baseline (N_SLOTS=4, real board top), fix stale LPF freq
New brief (N=8 timing closure, LFE5U-85F retarget, 4/8/16 x 1/2-bank SDRAM
sweep). Phase 0: no RTL changes, only measure the current baseline.

ERR-0030: constraints/v2_unified.lpf's FREQUENCY PORT "clk" was still 80MHz,
a leftover from the STEP19 freeze, never updated to the project's real
64MHz target -- fixed (LPF only, zero RTL/datapath effect).

ERR-0031 (bigger one): the first two synthesis attempts targeted
nms_neural_multiprocessor_sdram_unified.v, which is NOT the real
board-level top -- it's an obsolete wrapper only exercised by one
testbench now. The real target is fpga_neural_v2_top.v (adds the real
PLL, reset_sync, spi_host_bridge, and a second arbitration level), which
is what actually goes through synthesis+P&R for hardware. Re-targeted
correctly, matched against constraints/v2_board_top.lpf (all 17 ports
real-ball-assigned).

An N_SLOTS=8 P&R attempt against the WRONG (wrapper) target ran for 2h42m
without converging on a single seed; discarded rather than trusted.
N_SLOTS=8 baseline deferred by explicit user request until N_SLOTS=4 is
fully understood -- re-attempt against the correct fpga_neural_v2_top
target with an agreed time budget.

Result (EXP-0049, fresh 8-seed nextpnr-ecp5 P&R, real pins): N_SLOTS=4
8/8 PASS at 64MHz, worst-seed 81.20MHz, mean 91.05MHz. Higher than
DEC-0042's historical worst/best (64.55/77.21MHz) despite identical RTL --
disclosed, unresolved (leading hypothesis: nextpnr-ecp5 build/version
difference), adopted as the operative baseline for this session's
toolchain going forward. Full writeup in errors.log/timing.log/
experiments.log (EXP-0049).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-15 20:28:16 +00:00
micheleandClaude Sonnet 5 481b5d223f perf: fix N=4@64MHz 7/8->8/8 by removing any_pending fan-out (user's idea)
Real critical-path trace after the flash #1 revert showed a NEW
bottleneck (neural_director.job_out_slot -> dependency_manager.
node_resolved/node_state, 76-84% routing) distinct from every prior
fix this session -- already a flat, parallel 64-way compare, not a
serial chain, so the established restructuring fix class doesn't
apply. Root cause: any_pending (added for FPGA_DATA_READY) reads
node_state[0:N_NODES-1] combinationally every cycle, adding real
fan-out onto the same congested signal.

User's own suggestion: replace the combinational scan with a
synchronous up/down counter. pending_count +1 on registration
acceptance, -1 on dispatch acceptance; any_pending = (pending_count
!= 0) -- mathematically identical (DEC-0008: nodes never reclaimed
mid-run) but reads one small register instead of scanning a 16-wide
array every cycle.

Verified: D-Stress N=4 bit-exact (49927 cycles, data_ready PASS).
Fresh 8-seed P&R: N_SLOTS=4 @ 64MHz now 8/8 PASS (was 7/8 after the
flash revert), worst seed1 64.55MHz, best seed0 72.37MHz.

See decisions.log DEC-0042.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-07 19:16:01 +02:00
michele ee708775c7 Revert "feat: integrate flash #1 (neural-network data) RTL into V2 top-level"
This reverts commit 59901a4905.
2026-09-07 19:02:44 +02:00
micheleandClaude Sonnet 5 59901a4905 feat: integrate flash #1 (neural-network data) RTL into V2 top-level
Closes the flash #1 RTL gap flagged in DEC-0041: real, unmodified V1
subsystem (flash_slot_manager.v/flash_copy_engine.v/spi_flash_master.v/
crc32.v) now instantiated in fpga_neural_v2_top.v, bridged to the AR
memory bus via a new flash_mem_adapter.v (byte<->word, matches
nms_memory_manager_stream_wide.v's own real masking convention), and
commandable over SPI via a new spi_host_bridge.v opcode (OP_FLASH_CMD,
0x30) using the same byte-counting idiom as OP_WRITE_JOB. Real balls
now in the LPF: flash_sclk=B2, flash_mosi=E2, flash_miso=F2,
flash_cs_n=F3.

New tb_flash_integration_smoke.v: real SPI-triggered OP_FLASH_READ_BLOCK
verified bit-exact (64/64 bytes) against a real V1 flash_model.v
instance, through the new adapter and the widened (2->3 port) host-arb
arbiter; WRITE_JOB regression confirms the new 3rd port doesn't disturb
existing traffic. Full existing regression re-run clean: D-Stress N=4/
N=8 (bit-exact + data_ready PASS), board-level smoke test (11/11),
isolated spi_host_bridge test (18/18).

Honest, disclosed finding: a full 8-seed P&R re-verification shows
N_SLOTS=4 @ 64MHz regressed from 8/8 to 3/8 PASS (worst 60.18MHz).
Root cause traced via the real critical-path report: the SAME
pre-existing arbiter-to-sdram-backend bottleneck already documented all
session, made worse by flash's added die-area placement pressure --
not a new path through the flash logic itself. N_SLOTS=8 essentially
unchanged (6/8, was 5/8). See decisions.log DEC-0042 for full detail
and open decision points.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-07 18:31:50 +02:00
micheleandClaude Sonnet 5 7d6311bce3 feat: two-flash programming architecture, FPGA_DATA_READY, real JTAG/config pinout
Establishes the real ESP32<->ECP5 programming architecture: flash #1
(neural-network data, existing V1 subsystem, ball reserved not yet
wired into V2) stays separate from flash #2 (boot bitstream, MSPI
auto-boot, CFG[2:0]=[0,1,0]); ESP32 talks JTAG only (bit-banged, no
hardware JTAG-master peripheral on S3/C6), updating flash #2 through
the ECP5's own internal sysCONFIG-to-SPI bridge, never driving the
flash pins directly -- zero bus contention, confirmed against the real
Lattice hardware checklist and sysCONFIG user guide.

Adds real, verified ball assignments (official Lattice CABGA381 CSV +
Project Trellis iodb.json) for JTAG, PROGRAMN/INITN/DONE, CFG[2:0],
and the MSPI dedicated pins -- all written to docs/pinouts.md.

Implements FPGA_DATA_READY as real RTL: a system-idle detector
(dependency_manager's any_pending OR neural_director's !queue_empty OR
any active slot), sticky on the busy->idle edge, self-clearing on new
work -- not a per-neuron completion pulse, which was confirmed too
fine-grained. Bit-exact regression re-verified at N_SLOTS=4 and 8
(zero cycle-count change), new explicit data_ready assertion check
added to the D-Stress testbench (PASS both configs), and a fresh
Yosys+nextpnr-ecp5 placement check (0 errors, data_ready placed at G3).

Also fixes a real, independently-found bug while editing an adjacent
file: nms_neural_multiprocessor_sdram_unified.v's own sdram_a port was
still [11:0] (12 bits), stale from before the 64MB/13-bit memory
upgrade. Not exercised by the real board-level top (which wires SDRAM
directly, bypassing this wrapper) but WAS silently truncating A12 in
every D-Stress simulation this session, including today's earlier
ERR-0029 verification runs. Assessed impact: all D-Stress test
addresses used this session decode to rows under 4096 (bit 12 never
actually needed), so no false-positive PASS is believed to have
resulted -- but the full 64MB space was never actually exercised
through this wrapper. Fixed; re-verified bit-exact with identical
cycle counts.

See decisions.log DEC-0041 for full detail.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-07 12:46:00 +02:00
micheleandClaude Sonnet 5 f14224d0cd fix: ERR-0029 sdram_unified_backend weight-cache hit-index critical path
Replace the serial "last-match-wins" priority-scan hit-index encoder
with a flat one-hot compare + single-level priority encode, breaking
the serially-dependent PFUMX/OFX cascade real P&R showed dominating
the N_SLOTS=8 @ 64MHz critical path (55.84MHz worst, 4/8 seeds PASS).

Real nextpnr-ecp5 re-verification (32-run matrix, 4 configs x 8 seeds):
N_SLOTS=8 @ 64MHz improves to 5/8 PASS (worst 60.12MHz, up from
55.84MHz). N_SLOTS=4 @ 64MHz stays 8/8 PASS but with reduced worst-case
margin (WNS +0.605ns, down from +2.143ns) as the critical path
relocates to a different, previously-second-worst path in the same
module -- a real, disclosed trade-off, not hidden. 80MHz remains NO-GO
at both processor counts (re-confirmed on the fixed RTL).

Bit-exact, zero functional regression: isolated
tb_sdram_unified_backend.v (40/40) and full D-Stress N=4/N=8 (both
256/256 neurons bit-exact vs golden model).

See errors.log ERR-0029 and decisions.log DEC-0040 for full root-cause
writeup and MEMORY_UPGRADE_64MB_N8.md section 10 for the complete
measured data set and AS4C32M16SB-7BIN pinout tables.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-07 03:10:50 +02:00
micheleandClaude Sonnet 5 a20f1ecd73 docs: memory upgrade writeup (MEMORY_UPGRADE_64MB_N8.md) + supersede stale SDRAM docs
Adds the consolidated, authoritative record for the 64MB memory
upgrade and N_SLOTS=8 investigation (real datasheet family comparison,
RTL changes, both timing fixes with real P&R data, honest N=8 clock-
closure status, real DigiKey availability for the frozen part).

Marks HARDWARE_FREEZE.md/MEMORY_ARCHITECTURE.md/PRE_PCB_VERIFICATION.md/
PRE_PCB_CLOSURE_4POINT.md's own SDRAM-specific sections as superseded
(they describe the previous 8MB AS4C4M16SA-6TIN part) with pointers to
the new document, rather than rewriting each individually.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-07 00:21:05 +02:00
micheleandClaude Sonnet 5 8890b0abc2 fix: ERR-0026 SDRAM tMRD datasheet-unit mismatch at 64MHz
Real Alliance Memory AS4C4M16SA-6TIN datasheet (Rev 5.0, Table 17)
specifies tMRD as a fixed 2-tCK cycle count, not an ns value.
sdram_controller.v modeled it via ns_to_cycles(12), which rounded to
2 cycles by coincidence at every previously-tested frequency
(100/133/166MHz) but rounds to only 1 cycle at the real 64MHz board
target -- an under-provisioned one-time init sequence. Fixed by
hardcoding T_MRD=2, matching how CAS_LATENCY is already modeled.

Verified zero regression: full 9-config legacy sweep + a new
dedicated 64MHz config (461/461 PASS each), N=2/N=4 D-Stress
(identical cycle counts), board-level smoke test (11/11 PASS).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-06 18:27:36 +02:00
micheleandClaude Sonnet 5 68f3c5e403 fix(v2): resolve ERR-0025 Part B - SRAM read timing bug in weight/activation memory
Root-causes and fixes the real, disclosed defect left open at the end
of the previous STEP20 commit: the board-level SPI host interface
produced wrong compute results when jobs were dispatched with
realistic (widely time-separated) pacing, even though job registration
itself was already confirmed correct at the dependency_manager
handshake.

Root cause: nms_weight_packed.v and nms_activation_replicated.v both
used a REGISTERED SRAM read (rd_data_reg <= mem[addr], one full clock
of latency), but nms_memory_manager_stream_wide.v's own read-ahead
pipeline (its `rd_pending` bit) is designed around a COMBINATIONAL
read -- a request issued this cycle produces data already valid to
capture the very next cycle. A busy, multi-tile job (e.g. the STEP19
D-Stress regression, 16 tiles/neuron) never exposes the mismatch,
since its own weight/activation prefetch always runs far enough ahead
that any given tile has been sitting stable in the SRAM for many
cycles by the time it's actually consumed. An uncontested single-tile
job has zero such margin: its one tile's read fires on the exact edge
the data nominally becomes ready, landing squarely on the missing
cycle and permanently latching stale/zero data.

Fixed by making both SRAMs' reads combinational, with an explicit
same-cycle fill/read address-match bypass for the one hazard a plain
combinational read alone would still miss. No FSM, arbiter, or SDRAM
controller logic was touched.

Verified (Verilator, per this project's own standing DEC-0004
protocol):
- tb_fpga_neural_v2_top_smoke.v: 11/11 PASS -- single job, back-to-back
  jobs, a realistic ~85us-gap job pair, and a parametric sweep of
  inter-job gaps (100ns/5000ns/50000ns).
- STEP19 D-Stress N=2: 49788 cycles, 256/256 bit-exact -- identical
  cycle count to before this fix (zero regression).
- STEP19 D-Stress N=4: 49771 cycles, 256/256 bit-exact -- identical
  cycle count to before this fix (zero regression).
- tb_sdram_unified_backend.v (40/40) and tb_spi_host_bridge.v (18/18)
  reconfirmed unaffected.

The physical SPI host interface is now verified correct end-to-end.
Real synthesis/P&R of the board-level top (fpga_neural_v2_top.v) is
the deliberate next step, not yet performed this round.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-06 17:33:45 +02:00
micheleandClaude Sonnet 5 43abf28b5b V2.1.0-dev: SPI host bridge + clock/reset architecture (NOT release-ready)
STEP20 work toward the V2 hardware release gate. Adds real new RTL
implementing the three pieces the previous freeze (V2.0.0) explicitly
left open, plus real, disclosed verification findings. Does NOT
declare hardware release complete -- see below.

New RTL:
- spi_host_bridge.v: real SPI slave protocol engine (WRITE_JOB/
  WRITE_MEM/READ_MEM/STATUS/RESET opcodes), replacing the 110-pin
  reg_* testbench bus as the intended physical host interface.
  Isolated regression 18/18 PASS (tb_spi_host_bridge.v); two real
  MISO-timing bugs found and fixed during its own development (see
  the module's header for the root-cause writeup).
- ecp5_pll_sys_clk.v: real, tool-generated (Project Trellis ecppll)
  EHXPLLL wrapper, 16MHz oscillator -> 64MHz system clock, with a
  declared (not fabricated) simulation-only PLL bypass.
- reset_sync.v: standard async-assert/sync-deassert reset bridge
  gating on external POR and PLL lock.
- fpga_neural_v2_top.v: board-level top wiring the above around the
  STEP19 compute+memory design's own already-frozen submodules
  (zero modification to neural_processor.v, dependency_manager.v,
  sdram_unified_backend.v, or any other previously-frozen file).

Real findings from this step's own re-verification (both logged in
full in hardware/v2/logs/errors.log):
- ERR-0024: the current Icarus Verilog v13.0 install (updated since
  the last freeze) gives WRONG bit-exact results for the
  already-committed STEP19 regression. Cross-checked against
  Verilator per this project's own standing protocol (DEC-0004) --
  the STEP19 baseline (single SDRAM, N=2/N=4, raw reg_* interface) IS
  bit-exact correct, reconfirmed today, matching the historical cycle
  counts exactly. Two provably-zero-behavior-change declaration-order
  fixes were required just to get the current toolchain to elaborate
  the already-shipped STEP19 files at all.
- ERR-0025: a real SPI-bridge protocol race (fixed) plus a SEPARATE,
  real, UNRESOLVED defect -- two jobs dispatched through the real SPI
  path with realistic pacing produce wrong compute results, even
  though job registration itself is confirmed correct at the
  handshake. Root cause not yet isolated. Committed as a known-failing
  regression (tb_fpga_neural_v2_top_smoke.v) documenting the gap
  honestly rather than hiding it.

Given ERR-0025 Part B is real and unresolved, synthesis/P&R of the new
board-level top was deliberately not attempted this round, and V2
hardware release is NOT declared complete. See decisions.log DEC-0036
and hardware/v2/docs/{CHIP_READINESS,OPEN_ITEMS}.md for the full,
itemized status.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-06 14:35:14 +02:00
micheleandClaude Sonnet 5 8e014d8d49 V2.0.0 hardware freeze - single SDRAM
FASE #1 hardware freeze for FPGA-Neural V2, N4/P8, single external
SDRAM (Alliance Memory AS4C4M16SA-6TIN) serving weights, activations,
and results through one physical sdram_controller.v instance. Removes
the PSRAM dependency (hardware/v1/rtl/psram_controller.v +
memory_interface.v) from the V2 physical path entirely -- V1 itself
remains fully unmodified, the golden reference.

New RTL: sdram_unified_backend.v (2-way W/AR arbitration over one
SDRAM controller, real per-byte DQM write masking added to
sdram_controller.v for correct single-byte result writes with no
read-modify-write), nms_neural_multiprocessor_sdram_unified.v (the
frozen top-level). Two real bugs found and fixed via full-system
testing before being accepted (ERR-0023): a deadlock and an off-by-one
data-shift bug in the new arbitration logic.

Real results: N=4 and N=2 D-Stress bit-exact (256/256 neurons), 40
real AUTO REFRESH events interleaved with zero corruption, real
Yosys+nextpnr-ecp5 synthesis/P&R for LFE5U-45F-8CABGA381 (149/245
TRELLIS_IO, a real 45-pin reduction from the prior dual-memory
design). Timing is MARGINAL (1/8 P&R seeds >=80MHz), reported honestly
rather than masked by the best seed.

Real, sourced ball-level pinout for the SDRAM bus + clk/rst (39/149
signals, P&R-verified) using the official Lattice ECP5U-45 pinout CSV
found on disk during this step's own pre-commit review -- corrects an
earlier draft that wrongly assumed no real pinout data was available.

Chip readiness: NO. Real, disclosed blockers remain (no physical host
interface exists yet -- the RTL's own reg_* ports are a 110-pin raw
test-harness bus; clock source/PLL decision; power/configuration
component selection) -- see hardware/v2/docs/{HARDWARE_FREEZE,
CHIP_READINESS,OPEN_ITEMS}.md for the complete, itemized status.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-06 13:39:55 +02:00
micheleandClaude Sonnet 5 63cac6a7e5 perf(v2): shared activation cache - further 1.66-2.00x real speedup (DEC-0016)
Implements optimization #2 from the final benchmark campaign's own
recommendation, on top of DEC-0015's word-level burst rewrite: a new
shared activation_cache.v module fetches a given activation (X)
vector from PSRAM once instead of once per neuron sharing it - the
exact redundant traffic pattern the dense-layer workloads in this
project's benchmark suite exhibit.

Each memory_manager's own prefetch_engine now fetches WEIGHTS only;
the activation half is requested from the shared cache instead
(single-tag, tile-granular, N_SLOTS request ports, its own real
word-level PSRAM backend via a new dedicated arbiter port).
dataflow_core.v/slot_mem_arbiter.v/neural_multiprocessor.v widened to
N_SLOTS+1 ports to arbitrate the cache's traffic alongside each
slot's weight traffic.

Two real bugs found and fixed during implementation (ERR-0010): a
target-bank/pending-bank race in memory_manager.v's activation-cache
wiring (the same bug class ERR-0006 already fixed once for
pf_target_bank - a later handoff's queued request can overwrite which
bank an earlier, still-in-flight request's ack applies to), and a
repeat of ERR-0009's N_SLOTS=1 zero-width replication bug in
activation_cache.v itself.

Real, measured results: the full final-benchmark campaign (24/24
workload/config combinations) re-verified bit-exact. D-Stress cycles
fall a further 1.66-2.00x on top of DEC-0015 (~4x combined vs the
original byte-level baseline). But the cache's real Fmax cost is much
steeper than DEC-0015's own: N_SLOTS=2 (the recommended default,
DEC-0014) drops from 133.58 to 87.72 MHz (-34%, margin over 80MHz
shrinks from +67% to +9.7%), and N_SLOTS=4 drops to 65.01 MHz - now
FAILING the 80MHz target it previously passed. Combined real
wall-clock speedup vs the original baseline: N=1 3.86x, N=2 2.45x
(both real net wins); N=4 is a real regression once its own now-failing
Fmax is honestly used, though N=4 was never the recommended
configuration.

N_SLOTS=2 remains the recommended default (DEC-0014 unaffected) with
a thinner but still real Fmax margin. Cache hit-detection pipelining
is flagged as concrete follow-up work if N_SLOTS>2 is ever needed with
the cache active - not attempted this round.

Logged: simulation/synthesis/timing/benchmark/decisions (DEC-0016)/
experiments (EXP-0016)/errors (ERR-0010)/development.log, ROADMAP.md
updated.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 20:59:14 +02:00
micheleandClaude Sonnet 5 e4a5540b6e perf(v2): word-level burst reads - 2.24-2.37x real wall-clock speedup (DEC-0015)
Implements optimization #1 from the final benchmark campaign's own
recommendation: exploit psram_controller.v's already-implemented
page-mode support (confirmed present by direct inspection) by
fetching multiple bytes per real backend transaction instead of one
at a time.

Root cause addressed: int8_memory_access.v (the byte-level backend
prefetch_engine.v originally sat on) already converts every 8-bit
logical request into a full 16-bit PSRAM word access internally
(mem_addr <= addr >> 1), discarding half of every word it already
paid for. prefetch_engine.v/memory_manager.v now speak
memory_interface.v's own 16-bit word protocol directly, bypassing
int8_memory_access.v entirely - which remains untouched, still frozen
V1 (§1/§34); V2 simply reuses the lower layer of the same frozen
chain instead of the byte-splitting layer on top of it, the same
"reuse what fits" precedent slot_mem_arbiter.v already set.
slot_mem_arbiter.v and neural_multiprocessor.v widened to match
(lb_n/ub_n added, master port wired directly to memory_interface.v).

Real, measured results: M4's own single-job testbench shows 49-56%
fewer cycles (166->84, 446->204, 728->322, all still bit-exact). The
full final-benchmark campaign (24/24 workload/config combinations)
re-verified bit-exact with D-Stress's real wall-clock time (cycles /
real POST-P&R Fmax) improving 2.24-2.37x across every N_SLOTS tested,
against a small real Fmax cost (unchanged at N=1, -6.2% at N=2, -1.2%
at N=4).

tb_neural_multiprocessor.v (M8) and tb_benchmark_suite.v (final
campaign) needed zero changes - both treat neural_multiprocessor.v as
a black box. Only tb_memory_manager.v (M4, rewired to skip
int8_memory_access.v) and tb_dataflow_core.v (M7, behavioral model
widened to word-level) needed updates.

The "real parallel scaling is flat beyond N_SLOTS=2" finding (DEC-0014)
still holds - this optimization made the shared PSRAM port more
efficient per transaction, not multi-ported - so N_SLOTS=2 remains
the recommended default.

Logged: simulation/synthesis/timing/benchmark/decisions (DEC-0015)/
experiments (EXP-0015)/development.log.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 20:35:19 +02:00
micheleandClaude Sonnet 5 3cdaeaee35 test(v2): final benchmark campaign - real end-to-end characterization (EXP-0014)
Post-M10, user-requested final benchmark campaign: 6 realistic
workloads (16-256 independent neurons in a shared-input dense-layer
shape, a random-seeded 2-layer network with real cross-node PSRAM
forwarding, and a 6-node 2-hop dependency diamond) x 4 concurrency
levels (N_SLOTS=1/2/4/8) through the real, full neural_multiprocessor
system (real V1 PSRAM chain, real slot_mem_arbiter). 24/24 runs PASS
bit-exact against a software golden model (11,520 individual neuron/
node checks, zero mismatches).

Three real bugs found and fixed during the campaign itself (ERR-0009):
1. neural_director.v (M5) had a real RTL bug at N_SLOTS=1
   ($clog2(1)=0 makes a replication expression illegal) - never
   caught because M5-M10 only ever tested N_SLOTS=2/4/8. Fixed with
   a width-agnostic '0 literal; M5's own testbench re-verified
   unaffected.
2/3. Two testbench sizing bugs in tb_benchmark_suite.v itself
   (psram_model DEPTH too small for the Large workload's address
   range; N_NODES too small for the Stress workload's node-id range,
   causing a real deadlock via node-id wraparound colliding with an
   already-DISPATCHED node - a real, honest consequence of DEC-0008's
   own "no node-slot reclamation" design choice).

Headline finding: real parallel scaling is essentially flat beyond
N_SLOTS=2 - the single shared PSRAM port saturates at ~91%
utilization regardless of slot count, so memory-bound workloads gain
only 1.05-1.06x real speedup from N=1 to N=8. Once real POST-P&R Fmax
degradation is also factored in, N_SLOTS=4 is measurably 21% SLOWER
in real wall-clock time than N_SLOTS=1 for the largest workload
tested. N_SLOTS=2 is recommended as the default (DEC-0014,
superseding DEC-0012's resource-only "N_SLOTS=8 ceiling" framing for
general use).

Full 21-section report (every number classified THEORETICAL/
SIMULATED/POST-P&R MEASURED/DERIVED, per the user's own
methodology requirements): hardware/v2/docs/benchmarks/
final-benchmark.md

Logged: simulation/synthesis/timing/benchmark/decisions (DEC-0014)/
experiments (EXP-0014)/errors (ERR-0009)/development.log,
ROADMAP.md updated.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 19:58:30 +02:00
micheleandClaude Sonnet 5 91bbbe2fe5 feat(v2): M10 Optimization - data-driven findings, completes the V2 roadmap
Final milestone of docs/v2-description.md's §33 roadmap, scoped
exactly to its own mandate: optimize only on data already gathered in
M1-M9, across the pipeline/P_IN/processor-count/scheduling/memory
axes - no speculative new features.

Three concrete, data-driven results:

1. N_SLOTS=8 (numero processor axis): real synthesis + nextpnr-ecp5
   P&R for dataflow_core at N_SLOTS=8, extending M7's N_SLOTS=2/4
   sweep to the real DSP ceiling DEC-0005 predicted. 92.63 MHz
   POST-P&R, PASS at 80MHz, DSP 64/72 (88.9%). DEC-0012 recommends
   N_SLOTS=8 as the practical ceiling for P_IN=8 on the
   LFE5U-45F-8BG381.

2. ACC_WIDTH 24 vs 32 (pipeline axis): a real 6-seed nextpnr-ecp5
   placement sweep (reusing already-synthesized netlists, no new
   synthesis needed) resolves EXP-0002's single-seed
   inconclusiveness. ACC_WIDTH=24 wins on both mean Fmax (+6.2%,
   180.71 vs 170.12 MHz) and seed-to-seed variance (~3.4x tighter),
   on top of its already-known resource advantage. DEC-0013
   recommends ACC_WIDTH=24 as the new default.

3. Stall %/utilization (scheduling/memory axes): testbench-only cycle
   counters added to tb_neural_multiprocessor.v (no RTL touched)
   close DEC-0011's deferred measurement gap with real data - shared
   PSRAM port 81.7% utilized, slot 0 95.2%, slot 1 65.2%, no
   conclusive evidence of harmful fixed-priority starvation at this
   scale.

The 10-milestone V2 roadmap (docs/v2-description.md §33) is now
complete end-to-end: real Verilator simulation, real Yosys synthesis,
real nextpnr-ecp5 place & route for every milestone, fully logged
(EXP-0001..EXP-0013, DEC-0001..DEC-0013, ERR-0001..ERR-0008) with no
invented results (§30) and V1 kept frozen and untouched throughout
(§1/§34).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 18:58:10 +02:00
micheleandClaude Sonnet 5 84794a3d25 docs(v2): M9 full benchmark - V1 vs V2 comparison table (§32)
Consolidates real, already-measured data from hardware/v1/ (frozen,
pre-certified) and V2's own M1-M8 logs into the §32-mandated
comparison table, on an apples-to-apples basis: both full systems
(V1's spi_neuron_top post_fix_verify vs V2's neural_multiprocessor
N_SLOTS=2), both PARALLEL=8/P_IN=8, both using the real unmodified V1
PSRAM backend.

Headline, all real measurements: V2 full-system Fmax 142.45 MHz
POST-P&R (PASS at 80MHz) vs V1's 68.65 MHz (FAIL at 80MHz); 166 vs 209
real simulated cycles for one neuron's 8-input dot product through the
same real PSRAM chain (2.6x wall-clock speedup); peak MAC/cycle 16
(N_SLOTS=2 concurrent slots, real contention already demonstrated in
EXP-0009) vs V1's 8 (single sequential core); lower LUT/FF despite V2
already including full dependency-graph scheduling that V1 has none
of.

9 of the table's 12 rows carry real sourced numbers; stall %/memory
utilization/processor utilization are reported as NOT MEASURED rather
than approximated (DEC-0011) - a real number needs dedicated
cycle-accounting instrumentation neither system has had built for it
yet, and approximating from partial data would violate §30's "no
invented results" rule. Deferred to M10, which needs exactly this
data to decide what to optimize.

No new RTL this milestone - pure data consolidation, logged as
EXP-0010.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 15:17:14 +02:00
micheleandClaude Sonnet 5 6cff2c8a7c feat(v2): M8 PSRAM integration - real V1 backend shared across concurrent slots
neural_multiprocessor.v wraps dataflow_core.v (M7, unmodified) around
the real, unmodified V1 PSRAM backend chain (int8_memory_access ->
memory_interface -> psram_controller), funneling N_SLOTS independent
Memory Backend Interface ports through a new generic N-port arbiter
(slot_mem_arbiter.v) inspired by (not copied from) V1's own
mem_arbiter.v.

Real concurrent-slot simulation immediately surfaced a genuine bug
(ERR-0008): memory_manager/prefetch_engine's byte-level backend
protocol is fire-and-forget (a single-cycle mem_req pulse with no
accept handshake) - correct for M4's direct 1:1 connection, but a
naive arbiter silently drops a pulse arriving while the shared bus is
owned by another slot, hanging that slot forever. Fixed with a
per-port pending-request latch, the same "queue, don't drop" idiom
already used by memory_manager's own pf_pending register (ERR-0006).

Verified (Verilator): 4/4 PASS with 2 slots genuinely contending for
one real PSRAM port (444 cycles). No regression on M4's own
testbench. Real synthesis + nextpnr-ecp5 P&R (no harness needed - real
PSRAM pins keep the top-level at 157 pins): 0 problems, Fmax 142.45
MHz, PASS at 80MHz.

Arbitration policy is fixed lowest-index priority, not fairness-
balanced (DEC-0010) - consistent with every other "simplest correct
policy first" scheduling choice in this roadmap, revisited only if
M9's real measurement shows starvation matters.

Logged: simulation/synthesis/timing/benchmark/decisions (DEC-0010)/
experiments (EXP-0009)/errors (ERR-0008)/development.log, ROADMAP.md
updated.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 15:13:11 +02:00
micheleandClaude Sonnet 5 77baa8fc16 feat(v2): M7 Dataflow Core - full M1-M6 integration, wake-up loop closed end-to-end
dataflow_core.v integrates dependency_manager (M6) -> neural_director
(M5) -> N_SLOTS x (memory_manager (M4) + neural_processor (M1)) for
the first time. A slot's completion (via neural_director's new
slot_node_id tracking, an additive port) feeds back as a
producer_done event to dependency_manager, waking up any node that
depended on it - closing the dataflow loop without external glue.

Verified end-to-end (Verilator) on a 3-node DAG: two independent
nodes plus a third depending on both, confirmed to dispatch only
after both genuinely complete via real neural_processor computation.
4/4 PASS.

Real synthesis + nextpnr-ecp5 P&R via a synthesis-only timing harness
(bare per-slot backend ports exceed the LFE5U-45F's TRELLIS_IO
budget, same pattern as ERR-0005): N_SLOTS=2 -> 165.15 MHz,
N_SLOTS=4 -> 133.19 MHz, both PASS at 80MHz, 0 synthesis problems.

Scope explicitly deferred to M8 (DEC-0009): M3's BRAM buffers not
wired in yet, per-slot Memory Backend Interface ports not arbitrated
to one shared PSRAM master yet - both need real measured data before
committing to a design, not guessed at here.

Logged: simulation/synthesis/timing/benchmark/decisions (DEC-0009)/
experiments (EXP-0008)/errors (ERR-0007, a Yosys chparam-ordering
build quirk, not an RTL bug)/development.log, ROADMAP.md updated.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 15:05:28 +02:00
micheleandClaude Sonnet 5 8af16d3a12 feat(v2): M6 Dependency Manager, multi-dependency wake-up
Implements M6: dependency_manager.v tracks a table of node
descriptors (node_id/state/required_dependencies/resolved_
dependencies/producer_ids -- §10's exact field list), incrementing a
waiting node's resolved count whenever one of its listed producers
completes, transitioning it to READY once resolved==required, and
dispatching ready nodes to the Neural Director (M5) one at a time via
a backpressure-safe valid/ready interface.

Verified with Verilator on a small hand-built DAG: node0/node1 have no
dependencies (dispatch immediately); node2 depends on BOTH node0 AND
node1 ("dipendenze multiple") and stays WAITING until both complete,
confirmed via an explicit negative check after only one resolves;
node3 depends on node0 ALONE, demonstrating a single producer
("node0") satisfying two different consumers' dependencies
("risultati condivisi... piu' consumer") -- node3 fully, node2
partially. 4/4 tests pass.

Scope for this milestone (decisions.log DEC-0008): dependency
COUNTING/readiness only, no direct producer-to-consumer value
forwarding (§11 frames that as a "quando possibile" optimization, not
a correctness requirement -- deferred until real bandwidth
measurements justify it) and no node-slot reclamation after dispatch
(not exercised by any scenario built so far).

Real synthesis: 0 CHECK problems, 763 LUT4/474 FF/0 DSP/0 CCU2C. Real
place&route (module fits the TRELLIS_IO budget as a bare top-level
this time, no harness needed): Fmax 155.30 MHz, PASS at 80MHz.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 14:51:02 +02:00
micheleandClaude Sonnet 5 2e4cedc761 feat(v2): M5 Neural Director, first-free job scheduling
Implements M5: neural_director.v dispatches job descriptors to
whichever of N_SLOTS (memory_manager, neural_processor) pairs is
currently free (first-free scheduling per §9's initial policy), with
a parametric-depth ready-queue FIFO for jobs arriving faster than
slots can absorb them.

Scope for this milestone (see decisions.log DEC-0007): a reduced
4-state FSM (DIR_IDLE/SCAN_READY/ALLOCATE/ERROR) rather than §9's full
8-state baseline -- dependency tracking, the waiting queue, and
wake-up are §10's explicit responsibility (Dependency Manager, M6, not
yet built), and slot-completion detection runs as an always-active
per-slot tracker rather than a dedicated FSM state, for the same
reason DEC-0002 already gave for the Neural Processor's own FSM
(gating concurrent per-unit progress behind one shared state kills
throughput).

Verified with Verilator (N_SLOTS=2, each slot backed by its own
independent behavioral memory rather than sharing V1's real PSRAM --
M4 already proved that path for one slot; this milestone's own concern
is scheduling across multiple slots): 4/4 tests pass -- 3 jobs
submitted to 2 slots (first two dispatch immediately, third correctly
queues until a slot frees), and a deliberate burst that forces the
ready queue to genuinely fill and recover.

Real synthesis: 0 CHECK problems, 382 LUT4/366 FF/4 CCU2C/0 DSP. Real
place&route (via a synthesis-only timing harness, same TRELLIS_IO
pin-budget reason as M2/M4): Fmax 250.50 MHz, PASS at 80MHz.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 14:46:32 +02:00
micheleandClaude Sonnet 5 175f697ae1 feat(v2): M4 Memory Manager + Prefetch Engine, real V1 PSRAM backend
Implements M4: memory_manager.v (arbitration/buffering/forwarding/
latency hiding/double buffering, §12) + prefetch_engine.v
(double-buffered tile fetch, §13), sitting on the REAL, UNMODIFIED V1
PSRAM backend chain (int8_memory_access.v -> memory_interface.v ->
psram_controller.v, per §15's explicit mandate not to touch the
controller).

Verified fully end-to-end with Verilator: real neural_processor (M1)
fed entirely by memory_manager, computing against PSRAM-resident X/W
tiles (double-buffered prefetch across up to 5 tiles) and writing its
result back to PSRAM -- checked via an independent PSRAM read-back,
with poison bytes around the operand regions to catch addressing
errors. 3/3 jobs pass (1/3/5-tile configurations).

Three real RTL bugs found and fixed during integration (full
diagnostic trail in errors.log ERR-0006): prefetch_engine had no
single-in-flight-request discipline, letting a queued request corrupt
the bank bookkeeping of a fetch already running; the fix's own
!pf_busy guard had a one-cycle blind spot (pf_busy lags pf_start by a
clock) that needed an explicit !pf_start term; and a state-based mux
for the shared backend port was off by one cycle, silently dropping
the PSRAM result write entirely.

Real synthesis: 0 CHECK problems, 851 LUT4/789 FF/108 CCU2C/0 DSP
(expected, no multiplication in this module). Real place&route (via a
synthesis-only timing harness, needed for the same TRELLIS_IO pin-
budget reason as M2's array): Fmax 165.86 MHz, PASS at 80MHz.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 14:39:29 +02:00
micheleandClaude Sonnet 5 5f0d7f101c feat(v2): M3 activation/weight/result buffers, real BRAM mapping
Implements M3: three parametric dual-port buffers for the §12
data-plane (Input/Weight/Result), reusing the proven BRAM-inference
idiom from the frozen hardware/v1/rtl/act_buffer.v (synchronous write,
synchronous REGISTERED read, no reset on the read register -- keeps
Yosys off the LUT-RAM path).

Verified with Verilator: 10/10 tests pass (write-then-read
correctness, extreme INT8 round-tripping, weight_buffer's full 64-bit
tile width round-tripping, undisturbed re-reads).

Real synthesis at two depths per module (6 configs total): 0 CHECK
problems, every configuration correctly infers DP16KD (never
LUT-RAM). Non-obvious real finding: weight_buffer's BRAM cost is
driven by its P_IN*DATA_WIDTH tile width, not its DEPTH -- an 8x depth
reduction (512->64) left DP16KD usage unchanged at 2, while
activation_buffer/result_buffer (byte-wide) scale as naively expected
(2->1). All default-depth configs PASS at 80MHz with large margin
(287-367 MHz) via real nextpnr-ecp5 place&route.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 14:19:11 +02:00
micheleandClaude Sonnet 5 3026dcd997 feat(v2): M2 Neural Processor Array, N_PROCESSORS resource sweep
Implements M2 of the V2 roadmap: neural_processor_array.v instantiates
N_PROCESSORS independent neural_processor (M1) units, each with its
own dedicated point-to-point job/operand/result interface -- no shared
bus or mux at this level (arbitration is explicitly the Neural
Director's job, M5).

Verified with Verilator (tb_neural_processor_array.v, N_PROCESSORS=4):
7/7 tests pass, including a same-cycle 4-way concurrent launch with
different tile counts and a staggered-start test where a
later-launched, shorter job completes before an earlier-launched,
longer one -- confirming genuine independent concurrent execution
(§18/§34: a blocked/busy processor must not block the others).

Real resource/timing sweep for N_PROCESSORS in {1,2,4,8} (Yosys +
nextpnr-ecp5, real place&route): Fmax stays above the 80MHz target
throughout (159.11 -> 134.70 MHz), but MULT18X18D usage scales
linearly and reaches 88% of the LFE5U-45F's 72 DSPs at N=8 while
LUT/FF stay under 6% -- DSP, not LUT/FF/routing, is the first hard
ceiling on N_PROCESSORS at P_IN=8 (decisions.log DEC-0005). Measured
via a dedicated synthesis-only timing harness after the array's wide
per-processor buses were found to exhaust the device's TRELLIS_IO pin
budget as a bare top-level module beyond N=1 (errors.log ERR-0005) --
not a logic limit, an artifact of testing the array in isolation
before the Memory Manager/Director (M4/M5) exist to consume those
ports on-chip.

Full log trail (development/experiments/errors/decisions/simulation/
synthesis/timing/benchmark.log) in hardware/v2/logs/ per the project's
logging mandate.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 14:15:11 +02:00
micheleandClaude Sonnet 5 dc0b331d3e feat(v2): scaffold hardware/v1 frozen baseline + M1 Neural Processor
Begins the V2 Neural Multiprocessor / Dataflow architecture per
docs/v2-description.md, per explicit user request to freeze V1 and
start V2 development, copying from V1 what's needed.

Scaffold:
- hardware/v1/: byte-exact, read-only copy of the current V1 codebase
  (rtl, testbenches, tools, constraints, a representative subset of
  synthesis results, and reference docs) -- verified identical via
  diff/cmp against the live top-level tree before being made
  filesystem-read-only. The live top-level tree is untouched and
  remains the project's "production" V1 (see hardware/v1/README.md
  and hardware/v2/logs/decisions.log DEC-0001 for why copy-not-move).
- hardware/v2/: mandatory structure (rtl/sim/constraints/synthesis/
  reports/scripts/logs/docs) plus the full logging system required by
  the spec (development/architecture/simulation/synthesis/timing/
  benchmark/decisions/experiments/errors.log).

M1 -- Neural Processor (hardware/v2/rtl/neural_processor.v):
- 8-stage pipelined perceptron unit (P_IN=8): input align, 8
  multipliers, 3-level adder tree, accumulator, bias+activation, INT8
  saturation. Genuine 1-tile/cycle throughput, not just a wider
  combinational datapath.
- 7-state FSM (NP_IDLE..NP_ERROR per docs/v2-description.md §6, with
  4 baseline states merged into NP_WAIT_OPERANDS -- see
  decisions.log DEC-0002); valid/ready/data/last stream interfaces
  per §7.
- Bit-exact vs the frozen hardware/v1/rtl/neuron_parallel.v + mac8.v
  + mac_unit.v: 7/7 tests pass (hardware/v2/sim/tb_neural_processor.v),
  covering regular/mixed-sign/extreme-INT8 vectors, both activations,
  a zero-idle-gap back-to-back-tiles throughput check, and an 8-tile
  job -- verified with Verilator (see below for why).
- Real synthesis + place&route (Yosys + nextpnr-ecp5): 0 CHECK
  problems, Fmax 183.12 MHz at ACC_WIDTH=32 (PASS at 80MHz, ~3x V1's
  isolated PARALLEL=8 Fmax of 61.71 MHz) and 176.21 MHz at ACC_WIDTH=24
  (a user-requested comparison experiment, also bit-exact-verified;
  see experiments.log EXP-0001/EXP-0002 and benchmark.log).

Three real bugs found and resolved during M1 development (full
diagnostic record in errors.log):
- Two independent, reproducible Icarus Verilog v13.0 scheduling
  defects (ERR-0001, ERR-0002) that silently produced wrong simulation
  results for standard sequential Verilog -- confirmed via Verilator
  5.050 giving correct results on the same minimal repros. Verilator
  is now the trusted simulator for hardware/v2/ (decisions.log
  DEC-0004); Icarus's affected protocol-violation check was removed
  from the RTL and deferred architecturally to the Neural Director
  (DEC-0003) rather than chased further.
- One real RTL bug (ERR-0003): last0 wasn't gated like valid0,
  letting a "last tile" tag leak into the pipeline ahead of its
  actual valid tile on back-to-back jobs. Fixed and verified.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 14:06:53 +02:00