43a12379a5d6a6662213acdd0b23dd9fb75a95e7
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Commits
| Author | SHA1 | Message | Date | |
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  micheleandClaude Sonnet 5
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ca94083366 |
prod: promote EXP-0056 fixes into production RTL (dependency_manager.v, nms_activation_fill_ctrl_v3.v)
Per explicit instruction: when a bug/fix found in an experimental fork
also applies to the production file it was forked from, apply it
there too, not just in the fork.
dependency_manager.v: swaps in priority_encoder_lsb.v for the
first_ready_idx scan (was: serial O(N_NODES) for-loop). Bit-exact
equivalent, correctness-neutral by construction.
nms_activation_fill_ctrl_v3.v: adds the missing N_SLOTS==16 balanced
max-tree case (was: silently falling back to the slow flat scan for
any N_SLOTS not in {1,2,4,8}) -- this was the real cause of N_SLOTS=16
failing timing closure (23-24MHz vs 64MHz target), fixed to 71.01MHz
PASS in the experimental fork.
Verified on the REAL, unmodified production top (fpga_neural_v2_top.v,
N_SLOTS=4 default): tb_dependency_manager.v 4/4 PASS, board smoke test
11/11 PASS, D-Stress N=4 total_cycles=49927 (bit-exact, IDENTICAL to
the pre-fix baseline -- zero functional regression, as expected from a
pure combinational-depth change). Real nextpnr-ecp5 P&R (LFE5U-45F,
seed 1): 97.36MHz, PASS at 64MHz -- BETTER margin than the pre-fix
baseline's own 76.80-88.25MHz seed range, not just neutral.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
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micheleandClaude Sonnet 5
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1ce78dff6e |
exp: N=16 timing closure fixed (EXP-0056), weight-reuse gives real 7.16x memory speedup without DDR3 (EXP-0057)
EXP-0056: N_SLOTS=16 failed timing on LFE5U-85F (23-24MHz vs 64MHz
target). First hypothesis (dependency_manager.v's serial ready-scan)
was wrong but real -- built and verified priority_encoder_lsb.v (a
generic recursive tree encoder) and dependency_manager_fast.v, bit-
exact equivalent to the original, but integrated it made no real
difference (24.26MHz). The real cause, found from nextpnr's own
critical-path report: nms_activation_fill_ctrl_v3.v's balanced max-
tree was only ever extended to N_SLOTS in {1,2,4,8}, silently falling
back to the original slow scan for 16. Added the missing case
(nms_activation_fill_ctrl_v3_n16.v), verified isolated (10017/10017)
and functionally (D-Stress N=16 still 256/256 bit-exact). Real result:
71.01MHz, PASS at 64MHz (single seed so far).
EXP-0057: built layer_weight_buffer.v, a double-buffered per-layer
weight scratchpad (fill one buffer in the background from SDRAM while
compute reads many times from the other -- weight-stationary reuse,
as opposed to D-Stress's own deliberately zero-reuse pattern). Wired
to the real sdram_controller_openrow.v + sdram_model.v, no new
hardware. For the same 32768 bytes of useful data: zero-reuse costs
27048 real cycles, reuse costs 3777 -- 7.16x real measured speedup on
the SAME SDR SDRAM, no DDR3, no clock change. This is the answer to
whether DDR3 is necessary for a workload class that actually has
reuse (e.g. conv-style face recognition, unlike D-Stress) -- it isn't,
at least not for this reason.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
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micheleandClaude Sonnet 5
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fce8ff2d66 |
exp: fork real board top (fpga_neural_v2_top_openrow.v) with open-row SDRAM backend, verified functionally identical
SPI+board-level smoke test: 11/11 PASS, matching the unmodified production top exactly. 8-seed nextpnr-ecp5 P&R sweep (N=4, real v2_board_top.lpf pins, 64MHz target): 8/8 PASS on both, open-row variant has BETTER margin than baseline (worst 83.34 vs 76.80 MHz, mean 90.40 vs 82.53 MHz) -- not just no regression, a real improvement. Not yet promoted over the production fpga_neural_v2_top.v (that swap is still pending an explicit go-ahead); this commit only adds the verified fork + its own smoke test, additive only. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC |
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micheleandClaude Sonnet 5
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ee5a68f6e6 |
exp: SDRAM CDC bridge + open-row policy (EXP-0053/54/55) -- open-row is a real ~5% D-Stress win, CDC bridge measured net-negative once integrated
EXP-0053: sdram_cdc_bridge.v decouples the SDRAM clock (115.2MHz, real value derived from the board's own existing PLL VCO=576MHz, verified via ecppll) from the 64MHz compute domain. Isolated: 137/137 tests, 0 errors, but real measured speedup is only 1.095x (not the naive 1.8x clock-ratio estimate) -- the CDC handshake's own synchronizer round-trip is a fixed per-transaction tax. EXP-0054: sdram_controller_openrow.v implements the page-hit/ keep-row-open optimization sdram_controller.v's own header had always deferred. weight_prefetch_engine_wide.v's real production traffic is strictly sequential per job and mostly stays within one SDRAM row -- closing/reopening it every tile (today's fixed auto-precharge policy) wastes tRP+tRCD for no reason. Isolated: 154/154 tests, 0 errors, 0 protocol violations (including the new refresh-while-row-open hazard, fixed via an explicit precharge-before-refresh path). Real measured speedup on the actual sequential access pattern: 1.141x. EXP-0055: composed both, then integrated into the real D-Stress benchmark (N=4/N=8, 256/256 bit-exact in every config). Result: open-row ALONE gives a real, consistent ~5% cycle-count improvement (47445/47468 vs baseline 49927/49909). CDC alone is a real ~8% REGRESSION. Combined is still a ~4% regression -- the CDC's fixed tax is paid on every transaction regardless of row-hit, and real D-Stress traffic interleaves weight-fetch/activation-result access far more than the isolated same-row test exercised, so open-row's real saving doesn't offset it. Decision: do not adopt the CDC approach; open-row alone is the disclosed, real win worth considering for production next, pending an explicit go-ahead (not applied to the real board top in this commit -- all additive, existing production RTL untouched). Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC |
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micheleandClaude Sonnet 5
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03b5cbc25b |
exp: bank-interleaved SDRAM pipelining works in isolation, ~0.3% gain integrated (EXP-0052)
Follow-up to EXP-0051: built sdram_controller_pipelined.v, remapping addr->bank to low-order bits (today's weight region always maps to bank 0) and adding a shadow-slot ACTIVATE lookahead so a different-bank request can start its tRCD wait during the current transaction's tail. Phase A (isolated tb_sdram_controller_pipelined.v, 38/38 bit-exact, independently re-verified this session): mechanism works, saves exactly 2 cycles (tRCD) per different-bank back-to-back pair, matching the theoretical ceiling derived before measuring (CAS_LATENCY+BURST_LEN are serial on the shared data bus regardless of bank, so more than tRCD/tRP was never on the table). Phase B (integration, tb_nms_dstress_sdram_pipelined.v, independently rebuilt/rerun): N=4 49760 cycles (-0.33% vs baseline), N=8 49755 (-0.31%) -- both 256/256 bit-exact. Root cause of the gap: the W port's request/ready protocol is one-at-a-time, so a second, different-bank request is essentially never already pending while the first is still in flight, so the mechanism rarely triggers in the real system even though it's correct when directly stimulated. Not integrated into production; kept as additive reference for a possible future arbiter/backend pipelined-dispatch rewrite (out of scope here, larger and riskier). Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01YHENedK76onD2Vtc2CMjej |
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micheleandClaude Sonnet 5
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cc5db09f61 |
exp: dual-bank SDRAM sim shows W/AR split gives only ~9% cycle gain, not thrashing removal (EXP-0051)
Forked nms_neural_multiprocessor_sdram_unified.v + its D-Stress testbench into a dual-bank variant (two independent sdram_unified_backend.v instances, one for weight-fetch, one for activation+result) to test the Fase-3 memory-bound hypothesis ahead of Phase 2. Simulation-only: the real board (v2_board_top.lpf) still wires exactly one physical chip, per STEP19's governing single-SDRAM mandate. Result is honest but not the hoped-for one: splitting by traffic class only cuts D-Stress cycles ~8-10% (N=4: 49927->45724, N=8: 49909->44980), because the AR (activation+result) path was already lightly loaded (~12% busy) even alone. The real ceiling is the weight-fetch channel itself, which stays ~77-78% busy even with its own dedicated bank and zero cross-traffic. Full writeup in experiments.log EXP-0051, including the refined next-step options this suggests instead of a straight 2-bank board revision. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01YHENedK76onD2Vtc2CMjej |
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micheleandClaude Sonnet 5
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19ef54aea8 |
docs+synth: Phase 0 complete - N=8 baseline + toolchain discrepancy closed
N=8 baseline (EXP-0050, real fpga_neural_v2_top + v2_board_top.lpf, fresh 8-seed sweep): 8/8 PASS at 64MHz, worst 80.97MHz, mean 84.62MHz. DSP 64/72 (88.9%) confirms real N_SLOTS=8. This directly contradicts the brief's own premise (N8 expected to collapse to ~31MHz) and the project's historical numbers (3-5/8 pass, worst ~55-67MHz) despite bit-identical RTL. Investigated and closed the same discrepancy already flagged for N=4: logs/experiments.log:2563 explicitly tags historical Fmax numbers as measured on "Yosys 0.68+"; this session's toolchain is Yosys 0.69+59, a nightly dated the same day as the session -- a confirmed ~59-commit version gap. Critical-path inspection on both N=4 and N=8 confirms the underlying RTL congestion the project diagnosed is real and still present (same bottleneck locations as previously documented) -- the newer toolchain just places it well enough to still clear 64MHz. Decision: this session's numbers are adopted as the operative baseline for Phase 1+ (see timing.log for the full writeup). Also found, not yet applied: slot_mem_arbiter.v/slot_mem_arbiter_wide.v both still have the runtime-indexed-crossbar anti-pattern already fixed in neural_director.v, sitting right on the arbiter<->backend boundary the brief names -- a concrete Phase 1 candidate. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> |
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micheleandClaude Sonnet 5
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685a4d6cfe |
docs+synth: Phase 0 baseline (N_SLOTS=4, real board top), fix stale LPF freq
New brief (N=8 timing closure, LFE5U-85F retarget, 4/8/16 x 1/2-bank SDRAM sweep). Phase 0: no RTL changes, only measure the current baseline. ERR-0030: constraints/v2_unified.lpf's FREQUENCY PORT "clk" was still 80MHz, a leftover from the STEP19 freeze, never updated to the project's real 64MHz target -- fixed (LPF only, zero RTL/datapath effect). ERR-0031 (bigger one): the first two synthesis attempts targeted nms_neural_multiprocessor_sdram_unified.v, which is NOT the real board-level top -- it's an obsolete wrapper only exercised by one testbench now. The real target is fpga_neural_v2_top.v (adds the real PLL, reset_sync, spi_host_bridge, and a second arbitration level), which is what actually goes through synthesis+P&R for hardware. Re-targeted correctly, matched against constraints/v2_board_top.lpf (all 17 ports real-ball-assigned). An N_SLOTS=8 P&R attempt against the WRONG (wrapper) target ran for 2h42m without converging on a single seed; discarded rather than trusted. N_SLOTS=8 baseline deferred by explicit user request until N_SLOTS=4 is fully understood -- re-attempt against the correct fpga_neural_v2_top target with an agreed time budget. Result (EXP-0049, fresh 8-seed nextpnr-ecp5 P&R, real pins): N_SLOTS=4 8/8 PASS at 64MHz, worst-seed 81.20MHz, mean 91.05MHz. Higher than DEC-0042's historical worst/best (64.55/77.21MHz) despite identical RTL -- disclosed, unresolved (leading hypothesis: nextpnr-ecp5 build/version difference), adopted as the operative baseline for this session's toolchain going forward. Full writeup in errors.log/timing.log/ experiments.log (EXP-0049). Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> |
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micheleandClaude Sonnet 5
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8b8ca239ca |
docs: consolidate all V2 datasheets into one current, complete document
The repository had accumulated multiple, contradictory "current state" documents for V2 hardware: an old V1 IT/EN datasheet copy nested inside hardware/v2/docs/datasheet/, a stray untracked duplicate at repo root (docs/DatasheetLatex/), and a second, much older documentation track (hardware/v2/docs/*.md: PRE_PCB_VERIFICATION.md, PRE_PCB_CLOSURE_4POINT.md, MEMORY_UPGRADE_64MB_N8.md, and 10 more) describing an earlier PSRAM/ N_SLOTS<=2 milestone alongside the real, current SDRAM/N_SLOTS=4 board. The LaTeX datasheet's own front matter (features/pinout cover pages) and chapter 9 (benchmarks) were themselves still describing that obsolete architecture, contradicting the real, current chapters 5/7/10 elsewhere in the same document. This commit: - Flattens hardware/v2/docs/datasheet/files/docs/datasheet/v2-en/* up to hardware/v2/docs/datasheet/ (was 4 levels of redundant nesting). - Removes the old V1 IT/EN LaTeX copies and the stray root-level duplicate entirely (recoverable from git history, not from disk). - Preserves the real component reference PDFs (ECP5 eval board, ISSI PSRAM, programming cables) under datasheet/references/. - Removes 13 superseded hardware/v2/docs/*.md status documents after folding every real, unique fact they contained into the datasheet: SPI max verified clock (12MHz, exact 12.8MHz CDC edge), SDRAM directed boundary test (21/21 PASS), 16MHz oscillator MPN (ECS-3225MV-160-BN-TR), and the real FPGA<->SDRAM ball mapping cross-check. - Rewrites the datasheet's own front matter, ch.4 (parameters), ch.8 (top-level module -- was documenting the wrong, non-physical top entirely), and ch.9 (benchmarks) to describe the current, real SDRAM/ N_SLOTS=4 production board, while keeping the real PSRAM-era chapters as clearly-labeled history rather than deleting correctly-measured work. - Fixes a title-page tikzpicture that was clipped off the page edge (pre-existing, unrelated to this change) by scaling it to fit. Net: 85 files changed, -8814/+498 lines. hardware/v2/docs/ now contains exactly one current datasheet plus FIRST_POWER_ON.md (a bring-up runbook, not a duplicate spec). Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |
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michele
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ee708775c7 |
Revert "feat: integrate flash #1 (neural-network data) RTL into V2 top-level"
This reverts commit
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micheleandClaude Sonnet 5
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59901a4905 |
feat: integrate flash #1 (neural-network data) RTL into V2 top-level
Closes the flash #1 RTL gap flagged in DEC-0041: real, unmodified V1 subsystem (flash_slot_manager.v/flash_copy_engine.v/spi_flash_master.v/ crc32.v) now instantiated in fpga_neural_v2_top.v, bridged to the AR memory bus via a new flash_mem_adapter.v (byte<->word, matches nms_memory_manager_stream_wide.v's own real masking convention), and commandable over SPI via a new spi_host_bridge.v opcode (OP_FLASH_CMD, 0x30) using the same byte-counting idiom as OP_WRITE_JOB. Real balls now in the LPF: flash_sclk=B2, flash_mosi=E2, flash_miso=F2, flash_cs_n=F3. New tb_flash_integration_smoke.v: real SPI-triggered OP_FLASH_READ_BLOCK verified bit-exact (64/64 bytes) against a real V1 flash_model.v instance, through the new adapter and the widened (2->3 port) host-arb arbiter; WRITE_JOB regression confirms the new 3rd port doesn't disturb existing traffic. Full existing regression re-run clean: D-Stress N=4/ N=8 (bit-exact + data_ready PASS), board-level smoke test (11/11), isolated spi_host_bridge test (18/18). Honest, disclosed finding: a full 8-seed P&R re-verification shows N_SLOTS=4 @ 64MHz regressed from 8/8 to 3/8 PASS (worst 60.18MHz). Root cause traced via the real critical-path report: the SAME pre-existing arbiter-to-sdram-backend bottleneck already documented all session, made worse by flash's added die-area placement pressure -- not a new path through the flash logic itself. N_SLOTS=8 essentially unchanged (6/8, was 5/8). See decisions.log DEC-0042 for full detail and open decision points. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |
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micheleandClaude Sonnet 5
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b4f33388a9 |
fix: add missing sdram_clk output port -- real chip never had a clock pin
Found while helping verify the user's own schematic: clk_sys (the PLL- generated 64MHz system clock) was purely internal to fpga_neural_v2_top.v -- never reached a physical output pin. The real external SDRAM chip cannot function without its own CLK input driven from the board; this was missing from every prior P&R run this session, none of which ever routed a real clock to the SDRAM interface. Added `sdram_clk` output port (driven directly by clk_sys), assigned to J4 (bank 6, GR_PCLK6_0 -- a real clock-capable ball, confirmed free via Trellis iodb.json). Verified via real synthesis (0 errors) and nextpnr-ecp5 place&route: the pad-forwarded clock merges with the existing internal clock net (as expected, both are the same clk_sys signal), achieving 66.61 MHz post-route -- PASS at the 64 MHz target (the pre-route estimate of 49.73 MHz was a placement-only pessimistic number, superseded by the real post-route result). Smoke test re-verified (tb_fpga_neural_v2_top_smoke.v, 11/11 PASS). Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |
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micheleandClaude Sonnet 5
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7d6311bce3 |
feat: two-flash programming architecture, FPGA_DATA_READY, real JTAG/config pinout
Establishes the real ESP32<->ECP5 programming architecture: flash #1 (neural-network data, existing V1 subsystem, ball reserved not yet wired into V2) stays separate from flash #2 (boot bitstream, MSPI auto-boot, CFG[2:0]=[0,1,0]); ESP32 talks JTAG only (bit-banged, no hardware JTAG-master peripheral on S3/C6), updating flash #2 through the ECP5's own internal sysCONFIG-to-SPI bridge, never driving the flash pins directly -- zero bus contention, confirmed against the real Lattice hardware checklist and sysCONFIG user guide. Adds real, verified ball assignments (official Lattice CABGA381 CSV + Project Trellis iodb.json) for JTAG, PROGRAMN/INITN/DONE, CFG[2:0], and the MSPI dedicated pins -- all written to docs/pinouts.md. Implements FPGA_DATA_READY as real RTL: a system-idle detector (dependency_manager's any_pending OR neural_director's !queue_empty OR any active slot), sticky on the busy->idle edge, self-clearing on new work -- not a per-neuron completion pulse, which was confirmed too fine-grained. Bit-exact regression re-verified at N_SLOTS=4 and 8 (zero cycle-count change), new explicit data_ready assertion check added to the D-Stress testbench (PASS both configs), and a fresh Yosys+nextpnr-ecp5 placement check (0 errors, data_ready placed at G3). Also fixes a real, independently-found bug while editing an adjacent file: nms_neural_multiprocessor_sdram_unified.v's own sdram_a port was still [11:0] (12 bits), stale from before the 64MB/13-bit memory upgrade. Not exercised by the real board-level top (which wires SDRAM directly, bypassing this wrapper) but WAS silently truncating A12 in every D-Stress simulation this session, including today's earlier ERR-0029 verification runs. Assessed impact: all D-Stress test addresses used this session decode to rows under 4096 (bit 12 never actually needed), so no false-positive PASS is believed to have resulted -- but the full 64MB space was never actually exercised through this wrapper. Fixed; re-verified bit-exact with identical cycle counts. See decisions.log DEC-0041 for full detail. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |
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micheleandClaude Sonnet 5
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f14224d0cd |
fix: ERR-0029 sdram_unified_backend weight-cache hit-index critical path
Replace the serial "last-match-wins" priority-scan hit-index encoder with a flat one-hot compare + single-level priority encode, breaking the serially-dependent PFUMX/OFX cascade real P&R showed dominating the N_SLOTS=8 @ 64MHz critical path (55.84MHz worst, 4/8 seeds PASS). Real nextpnr-ecp5 re-verification (32-run matrix, 4 configs x 8 seeds): N_SLOTS=8 @ 64MHz improves to 5/8 PASS (worst 60.12MHz, up from 55.84MHz). N_SLOTS=4 @ 64MHz stays 8/8 PASS but with reduced worst-case margin (WNS +0.605ns, down from +2.143ns) as the critical path relocates to a different, previously-second-worst path in the same module -- a real, disclosed trade-off, not hidden. 80MHz remains NO-GO at both processor counts (re-confirmed on the fixed RTL). Bit-exact, zero functional regression: isolated tb_sdram_unified_backend.v (40/40) and full D-Stress N=4/N=8 (both 256/256 neurons bit-exact vs golden model). See errors.log ERR-0029 and decisions.log DEC-0040 for full root-cause writeup and MEMORY_UPGRADE_64MB_N8.md section 10 for the complete measured data set and AS4C32M16SB-7BIN pinout tables. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |
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micheleandClaude Sonnet 5
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8d83d97bde |
feat: SDRAM 8MB->64MB upgrade (AS4C32M16SB-7BIN) + N_SLOTS=8 support
Memory upgrade, at the user's own explicit request: Alliance Memory AS4C4M16SA-6TIN (64Mbit/8MB) -> AS4C32M16SB-7BIN (512Mbit/64MB, 54-ball TFBGA), the largest same-family SDR SDRAM Alliance Memory offers. Real-datasheet-driven (whole AS4C4M16SA/AS4C8M16SA/AS4C16M16SA/ AS4C32M16SA family investigated): 13 row bits (was 12, one new FPGA pin sdram_a[12]/ball F1), 10 column bits (was 8), real -7-grade AC timing (tRCD/tRP improved to 15ns, tREFI halved to 7.8us for the doubled row count). sdram_controller.v and sdram_model.v gained real ROW_BITS/COL_BITS/BANK_BITS parameters (was hardcoded 12/8/2). ADDR_WIDTH widened 23->26 bits across the live instantiation tree. This required a real SPI protocol change (spi_host_bridge.v): a 26-bit byte address no longer fits in 3 bytes -- every address field widened 3->4 bytes (WRITE_JOB 15->18 payload bytes, WRITE_MEM/READ_MEM header 5->6 bytes). Found and fixed two real timing regressions via nextpnr-ecp5 P&R (not assumed): neural_director.v's own runtime-indexed demux write (ERR-0027, was silently synthesizing an extra MULT18X18D) and nms_activation_fill_ctrl_v3.v's own linear N_SLOTS-wide max-scan (ERR-0028, became dominant at N_SLOTS=8) -- both replaced with constant-indexed/tree-based equivalents, bit-exact same behavior, confirmed via full D-Stress N=2/4/8 regression (identical cycle counts). N_SLOTS=4 now fully closes timing at 64MHz (8/8 seeds); N_SLOTS=8 significantly improved but not yet fully reliable (5/8 seeds) -- honestly disclosed, not claimed complete. Full regression re-verified: sdram_controller (461/461, 18 configs), tb_sdram_boundary (21/21), D-Stress N=2/4/8 (bit-exact), spi_host_bridge (18/18), board-level SPI smoke test (11/11), unified backend (40/40). See hardware/v2/docs/MEMORY_UPGRADE_64MB_N8.md for the full investigation, and errors.log/decisions.log (ERR-0027, ERR-0028, DEC-0039) for the complete root-cause writeups. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |
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micheleandClaude Sonnet 5
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c4763aab10 |
test: directed SDRAM boundary verification + SPI frequency sweep
PRE-PCB CLOSURE Point 1: adds tb_sdram_boundary.v, a directed (not randomized) regression covering address 0/1/last/last-1, an explicit row-boundary crossing, all 3 inter-bank boundary crossings, the real V2 memory-map region boundaries (weights/activations/results), and every DQM byte-mask combination with explicit read-after-write. 21/21 PASS at both 64MHz and 166MHz, zero bugs found. PRE-PCB CLOSURE Point 2: adds tb_spi_freq_sweep.v, a reproducible SPI bit-rate sweep against the real fpga_neural_v2_top (osc_clk driven at the real 64MHz clk_sys rate via the SIM PLL bypass). Found and fixed a race in the new test harness itself (a fixed-time wait before reading a WRITE_MEM/READ_MEM response, too short whenever a periodic AUTO REFRESH delayed the backend) -- not a spi_host_bridge.v defect, confirmed against tb_spi_host_bridge.v's own isolated regression. Determined the real, deterministic CDC margin: the synchronizer requires >=5 system-clock cycles per SPI bit (exactly 64MHz/5 = 12.8MHz); recommends SPI_MAX_VERIFIED=12MHz with real margin below that hard edge. Full writeup: hardware/v2/docs/PRE_PCB_CLOSURE_4POINT.md. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |
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micheleandClaude Sonnet 5
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8890b0abc2 |
fix: ERR-0026 SDRAM tMRD datasheet-unit mismatch at 64MHz
Real Alliance Memory AS4C4M16SA-6TIN datasheet (Rev 5.0, Table 17) specifies tMRD as a fixed 2-tCK cycle count, not an ns value. sdram_controller.v modeled it via ns_to_cycles(12), which rounded to 2 cycles by coincidence at every previously-tested frequency (100/133/166MHz) but rounds to only 1 cycle at the real 64MHz board target -- an under-provisioned one-time init sequence. Fixed by hardcoding T_MRD=2, matching how CAS_LATENCY is already modeled. Verified zero regression: full 9-config legacy sweep + a new dedicated 64MHz config (461/461 PASS each), N=2/N=4 D-Stress (identical cycle counts), board-level smoke test (11/11 PASS). Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |
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micheleandClaude Sonnet 5
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68f3c5e403 |
fix(v2): resolve ERR-0025 Part B - SRAM read timing bug in weight/activation memory
Root-causes and fixes the real, disclosed defect left open at the end of the previous STEP20 commit: the board-level SPI host interface produced wrong compute results when jobs were dispatched with realistic (widely time-separated) pacing, even though job registration itself was already confirmed correct at the dependency_manager handshake. Root cause: nms_weight_packed.v and nms_activation_replicated.v both used a REGISTERED SRAM read (rd_data_reg <= mem[addr], one full clock of latency), but nms_memory_manager_stream_wide.v's own read-ahead pipeline (its `rd_pending` bit) is designed around a COMBINATIONAL read -- a request issued this cycle produces data already valid to capture the very next cycle. A busy, multi-tile job (e.g. the STEP19 D-Stress regression, 16 tiles/neuron) never exposes the mismatch, since its own weight/activation prefetch always runs far enough ahead that any given tile has been sitting stable in the SRAM for many cycles by the time it's actually consumed. An uncontested single-tile job has zero such margin: its one tile's read fires on the exact edge the data nominally becomes ready, landing squarely on the missing cycle and permanently latching stale/zero data. Fixed by making both SRAMs' reads combinational, with an explicit same-cycle fill/read address-match bypass for the one hazard a plain combinational read alone would still miss. No FSM, arbiter, or SDRAM controller logic was touched. Verified (Verilator, per this project's own standing DEC-0004 protocol): - tb_fpga_neural_v2_top_smoke.v: 11/11 PASS -- single job, back-to-back jobs, a realistic ~85us-gap job pair, and a parametric sweep of inter-job gaps (100ns/5000ns/50000ns). - STEP19 D-Stress N=2: 49788 cycles, 256/256 bit-exact -- identical cycle count to before this fix (zero regression). - STEP19 D-Stress N=4: 49771 cycles, 256/256 bit-exact -- identical cycle count to before this fix (zero regression). - tb_sdram_unified_backend.v (40/40) and tb_spi_host_bridge.v (18/18) reconfirmed unaffected. The physical SPI host interface is now verified correct end-to-end. Real synthesis/P&R of the board-level top (fpga_neural_v2_top.v) is the deliberate next step, not yet performed this round. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |
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micheleandClaude Sonnet 5
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43abf28b5b |
V2.1.0-dev: SPI host bridge + clock/reset architecture (NOT release-ready)
STEP20 work toward the V2 hardware release gate. Adds real new RTL
implementing the three pieces the previous freeze (V2.0.0) explicitly
left open, plus real, disclosed verification findings. Does NOT
declare hardware release complete -- see below.
New RTL:
- spi_host_bridge.v: real SPI slave protocol engine (WRITE_JOB/
WRITE_MEM/READ_MEM/STATUS/RESET opcodes), replacing the 110-pin
reg_* testbench bus as the intended physical host interface.
Isolated regression 18/18 PASS (tb_spi_host_bridge.v); two real
MISO-timing bugs found and fixed during its own development (see
the module's header for the root-cause writeup).
- ecp5_pll_sys_clk.v: real, tool-generated (Project Trellis ecppll)
EHXPLLL wrapper, 16MHz oscillator -> 64MHz system clock, with a
declared (not fabricated) simulation-only PLL bypass.
- reset_sync.v: standard async-assert/sync-deassert reset bridge
gating on external POR and PLL lock.
- fpga_neural_v2_top.v: board-level top wiring the above around the
STEP19 compute+memory design's own already-frozen submodules
(zero modification to neural_processor.v, dependency_manager.v,
sdram_unified_backend.v, or any other previously-frozen file).
Real findings from this step's own re-verification (both logged in
full in hardware/v2/logs/errors.log):
- ERR-0024: the current Icarus Verilog v13.0 install (updated since
the last freeze) gives WRONG bit-exact results for the
already-committed STEP19 regression. Cross-checked against
Verilator per this project's own standing protocol (DEC-0004) --
the STEP19 baseline (single SDRAM, N=2/N=4, raw reg_* interface) IS
bit-exact correct, reconfirmed today, matching the historical cycle
counts exactly. Two provably-zero-behavior-change declaration-order
fixes were required just to get the current toolchain to elaborate
the already-shipped STEP19 files at all.
- ERR-0025: a real SPI-bridge protocol race (fixed) plus a SEPARATE,
real, UNRESOLVED defect -- two jobs dispatched through the real SPI
path with realistic pacing produce wrong compute results, even
though job registration itself is confirmed correct at the
handshake. Root cause not yet isolated. Committed as a known-failing
regression (tb_fpga_neural_v2_top_smoke.v) documenting the gap
honestly rather than hiding it.
Given ERR-0025 Part B is real and unresolved, synthesis/P&R of the new
board-level top was deliberately not attempted this round, and V2
hardware release is NOT declared complete. See decisions.log DEC-0036
and hardware/v2/docs/{CHIP_READINESS,OPEN_ITEMS}.md for the full,
itemized status.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
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micheleandClaude Sonnet 5
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8e014d8d49 |
V2.0.0 hardware freeze - single SDRAM
FASE #1 hardware freeze for FPGA-Neural V2, N4/P8, single external SDRAM (Alliance Memory AS4C4M16SA-6TIN) serving weights, activations, and results through one physical sdram_controller.v instance. Removes the PSRAM dependency (hardware/v1/rtl/psram_controller.v + memory_interface.v) from the V2 physical path entirely -- V1 itself remains fully unmodified, the golden reference. New RTL: sdram_unified_backend.v (2-way W/AR arbitration over one SDRAM controller, real per-byte DQM write masking added to sdram_controller.v for correct single-byte result writes with no read-modify-write), nms_neural_multiprocessor_sdram_unified.v (the frozen top-level). Two real bugs found and fixed via full-system testing before being accepted (ERR-0023): a deadlock and an off-by-one data-shift bug in the new arbitration logic. Real results: N=4 and N=2 D-Stress bit-exact (256/256 neurons), 40 real AUTO REFRESH events interleaved with zero corruption, real Yosys+nextpnr-ecp5 synthesis/P&R for LFE5U-45F-8CABGA381 (149/245 TRELLIS_IO, a real 45-pin reduction from the prior dual-memory design). Timing is MARGINAL (1/8 P&R seeds >=80MHz), reported honestly rather than masked by the best seed. Real, sourced ball-level pinout for the SDRAM bus + clk/rst (39/149 signals, P&R-verified) using the official Lattice ECP5U-45 pinout CSV found on disk during this step's own pre-commit review -- corrects an earlier draft that wrongly assumed no real pinout data was available. Chip readiness: NO. Real, disclosed blockers remain (no physical host interface exists yet -- the RTL's own reg_* ports are a 110-pin raw test-harness bus; clock source/PLL decision; power/configuration component selection) -- see hardware/v2/docs/{HARDWARE_FREEZE, CHIP_READINESS,OPEN_ITEMS}.md for the complete, itemized status. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v |