Commit Graph
11 Commits
Author SHA1 Message Date
micheleandClaude Sonnet 5 0303aacb9f docs: consolidate N=16 to N=8's own level of rigor (EXP-0098) -- whole family real and closed
N=2 re-verified with the same shared pipelined neural_processor_packed.v
(EXP-0097's fix): real functional xsim 8/8 PASS (identical completion
time to the pre-fix baseline), real full P&R WNS=+0.389ns (up from
+0.099962ns), 0 failing endpoints, 16 DSP48E1 -- no regression.

Real, consolidated family state, all sharing the same pipelined core:
  N=2:  WNS=+0.389ns, 16 DSP48E1,  8/8 functional PASS
  N=8:  WNS=+0.108ns, 64 DSP48E1,  16/16 functional PASS
  N=16: WNS=+0.269ns, 128 DSP48E1, 32/32 functional PASS

Updated the project's own primary real docs (docs/PHYSICAL_REALIZATION.md
S3, docs/ARCHITECTURE_ANALYSIS.md S5.6) to the same depth EXP-0096 gave
N=8 alone -- not just the docs/latex/ deliverables. Clear two-track
framing throughout: the physically fabricated board still uses N=8's
original, unmodified core (WNS=0.000ns exact); this consolidated,
improved family lives on the isolated n16-timing-closure branch,
pending a real hardware decision on whether/when to adopt it.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-22 01:15:15 +02:00
micheleandClaude Sonnet 5 264950923b feat: N=8 hybrid systolic promoted to the real, definitive deployment target (EXP-0096)
New n8_system_ddr3_top.v: a real, permanent, named top-level (not a
build-time -generic override), byte-for-byte the same RTL as
n16_system_ddr3_top.v with N_GROUPS defaulting to 2. Real, full P&R
under this file's own name reproduces EXP-0095's own generic-override
result exactly: WNS=0.000ns, WHS=+0.017ns, 0 failing setup endpoints,
64 DSP48E1/26.7%, 12535 LUTs/19.77%.

New tb_n8_system_ddr3.v (real DDR3-model methodology, adapted from
tb_n16_system_ddr3.v, M=16 positions covering every one of the 2
groups x 4 PEs x 2 lanes exactly once): real functional xsim, 16/16
PASS, 0 errors -- closes the real functional-verification gap this
specific N previously had.

N=8 is now BOTH functionally verified AND timing-closed under its own
permanent name -- the real, definitive deployment target. N=2 kept as
a documented, valid fallback; N=16 kept as documented, functionally-
verified-but-not-timing-closed future work, not abandoned.

docs/PHYSICAL_REALIZATION.md, docs/ARCHITECTURE_ANALYSIS.md,
docs/PINOUT.md updated to reflect N=8 as the current real signoff.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-21 08:29:04 +02:00
micheleandClaude Sonnet 5 7f9ece12dc docs: real P&R signoff for the result-writeback engine (EXP-0088)
Real in-context P&R confirms the result-writeback engine (EXP-0088)
closes timing with essentially zero cost: WNS=+0.099962ns (vs
EXP-0086's +0.095707ns), WHS=+0.036275ns, 0 failing endpoints. 6642
LUTs (+260 for the new engine), 16 DSP48E1 unchanged. This is now the
current, trustworthy signoff, promoted over EXP-0086/0087's own
pointers in both docs.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-20 19:27:00 +02:00
micheleandClaude Sonnet 5 ccaf3ee059 feat: real result-writeback engine, removes the last hard N-scaling pin blocker (EXP-0088)
Adds result_writeback.v, one instance per packed_slot.v, writing each
completed job's result directly into DDR3 at the job's own
result_addr_a/b instead of driving literal top-level pins -- the same
architectural shape as the weight-fetch path, in reverse. job_done now
means "durably in DDR3", not "captured in a register only a pin could
see". n2_system_ddr3_top.v's own s0_result_data_a/b, s1_result_data_a/b
top-level package pins are removed (and the now-dangling XDC constraint
for them), closing the real, hard scaling blocker docs/ARCHITECTURE_
ANALYSIS.md flagged since EXP-0074/0079 (8 bits x 2 lanes x N cores ->
256 pins at N=16).

Addressing reuses the exact same JOB_ADDR_WIDTH->ctrl-bus-word
truncation x_base_a/w_base already use (verified against act_tile_
fetch.v's/layer_prefetch_ctrl.v's own real code, not guessed). The host
reads results back via the already-existing READ_MEM (0x02) SPI opcode
-- no new protocol. A real EXP-0066-class bug (issuing ctrl_req before
mem_grant) was caught and fixed before ever compiling, by re-deriving
the design against act_tile_fetch.v's own proven S_MEMWAIT/S_GAP
sequencing.

Verified two ways: tb_packed_slot.v extended with a real DDR3
read-after-write check (9/9 PASS, confirms the write actually landed,
not just that job_done pulsed); tb_n2_system_ddr3.v re-run via real
xsim to confirm correct behavior under real 2-slot shared-bus
arbitration (8/8 PASS, 0 errors, consistent timing with EXP-0087's own
baseline for this workload).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-20 19:18:57 +02:00
micheleandClaude Sonnet 5 344e798ad5 feat: real DDRManager re-measurement at 32-bit channel + BOM/pinout docs (EXP-0087)
Re-measured ddr_prefetch_mgr.v's (EXP-0083) real benefit against the
now-closed 32-bit DDR3 channel (EXP-0086), per this project's own
standing plan. Real result: the 2.86% benefit measured at the old
16-bit channel is GONE at 32-bit (WITH: 100663.1335ns vs WITHOUT:
100656.6835ns -- a 0.0064% regression, statistically a wash). The
wider channel's lower per-tile latency already absorbs the gap the
look-ahead prefetch used to hide. Kept wired in for correctness/
timing-neutrality (real P&R already signs off with it included), but
it's no longer a real performance win. Updated docs/ARCHITECTURE_
ANALYSIS.md and docs/PHYSICAL_REALIZATION.md accordingly.

Found and fixed 3 real testbench/simulation-setup bugs along the way:
- tb_n2_system_ddr3.v and tb_mig_native_adapter.v still had a stale
  CLKIN_PERIOD=2900 (the FAILED EXP-0084 clock period) instead of the
  current real, closed 3225ps (EXP-0086).
- tb_n2_system_ddr3.v used SystemVerilog-only $signed(8'(...)) cast
  syntax, invalid for xvlog's default plain-Verilog mode -- fixed via
  an intermediate 8-bit reg.
- Building a fresh sim_1 fileset needs the real MIG simulation
  dependency set added explicitly (mig_7series_0_mig.v is marked
  USED_IN_SIMULATION=0 in the project since testbenches bypass the
  public wrapper); verilog_define is a fileset-level property, not
  per-file, in this Vivado version.

New measurement-only fork (not part of the real synthesis target, per
fork-before-promote discipline): packed_slot_noprefetch.v +
tb_n2_system_ddr3_noprefetch.v, reproducing the pre-EXP-0083 direct
per-tile activation-fetch sequencing for a fair A/B baseline.

Also adds docs/BOM.md and docs/PINOUT.md: a real component list (DDR3
x2, flash, FPGA already verified; clk_ref oscillator and an ESP32-S3-
WROOM-1 module newly verified in-stock on LCSC; sys_clk oscillator
flagged as needing a custom-programmed order, no off-the-shelf SKU at
the required 310.077MHz) and a consolidated, board-layout-ready pinout
extract of PHYSICAL_REALIZATION.md's own pin tables.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-20 18:37:41 +02:00
michele 678caa9bce docs: real timing closure for 32-bit DDR3 channel (EXP-0086)
Reverting Clock Period to 3225ps (keeping Data Width=32) closes real
timing: WNS=+0.095707ns, WHS=+0.036275ns, 0 failing endpoints, all
user-specified constraints met. This is the real final signoff for the
32-bit DDR3 channel widening effort (EXP-0083 through EXP-0086),
replacing EXP-0083's 16-bit-era baseline as the project's current
trustworthy number. Confirms the EXP-0084 root-cause analysis: the
earlier -0.618ns failure was caused by a separate, stacked clock
speedup, not the width change itself.

Also found and fixed a second, wholesale real occurrence of the
stale-import bug: the MIG wizard regeneration needed to revert Clock
Period silently re-imported the entire v3 RTL tree (9 files) plus the
top XDC back to pre-EXP-0084 stale copies, not just the file(s) the
regeneration touched. CLAUDE.md's lesson extended accordingly.
2026-09-20 18:05:30 +02:00
micheleandClaude Sonnet 5 bdc821222f feat: real active-low data_ready_n sticky IRQ pin (EXP-0085)
User-requested hardware notification so the ESP32 can be
interrupt-driven instead of polling STATUS in a loop.

spi_host_bridge_v3.v: new job_out_done input (wired from
neural_director_packed.v, already available at the top level) and new
data_ready_n output. A sticky irq_pending register sets on job_out_done
(latched, survives the pulse itself deasserting) and clears when the
host completes a real STATUS (0x20) or REG_READ(0x02) transaction -
reusing cs_rose, the same real transaction-complete event the module
already relies on elsewhere, not a new mechanism. dir_error is ORed in
live/combinational, not latched. SET has priority over CLEAR on the
rare cycle both coincide.

Real pin: D14, bank 15 (already 3.3V, alongside the SPI bus and
sys_rst) - tentative, not yet a final board decision. Deliberately
added after EXP-0084's own P&R iterations settled, so it didn't
complicate that already-tight I/O/VCCO budget mid-fix. Its own real
P&R verification is deferred to the next real P&R run (already needed
to close EXP-0084's clock-period timing gap), not run separately
against a config already known to fail timing for unrelated reasons.

Real verification: tb_spi_host_bridge_v3.v extended with 10 new checks
(idle state, sticky set, mid-transaction hold, real-acknowledge clear,
unrelated-register non-acknowledge, dir_error live assert/clear).
49/49 PASS.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-20 16:33:46 +02:00
micheleandClaude Sonnet 5 9dead54ebf feat: real 32-bit DDR3 channel widening - functionally complete, timing NOT yet closed (EXP-0084)
Real 32-bit DDR3 widening (2x MT41J128M16JT-125:K chips ganged in
parallel, user's own MIG wizard session). Full RTL adaptation across
the shared ctrl bus (16-bit word -> 32-bit word, BURST_LEN=8 unchanged,
burst payload 128->256 bits):

- mig_native_adapter.v: app_wdf_data/app_rd_data 64->128 bits (real,
  confirmed against the regenerated MIG wrapper), beat count unchanged.
- act_tile_fetch.v: real logic change - burst now holds 4 tiles instead
  of 2 (sel_lat extended to 2 registered bits, 4-way case mux instead
  of 2-way ternary, same request-time-registered-select discipline as
  EXP-0081). Not a further bytes/MAC reduction, just what's needed to
  keep 100% packing utilization at the larger burst.
- host_mem_bridge.v: real addressing redesign - host-facing 16-bit-word
  contract kept unchanged (ESP32 firmware unaffected), internally
  translated onto the new 32-bit-native ctrl bus.
- sdram_arbiter_n.v, layer_prefetch_ctrl.v, packed_slot.v,
  ddr_prefetch_mgr.v, n2_system_ddr3_top.v: mechanical width bump plus
  doubled ddr3_dq/dqs/dm pins and the real differential sys_clk/clk_ref
  top-level ports the regenerated MIG now requires.

New burst_mem_model32.v: explicitly synthetic 32-bit test-only burst
memory (the real 16-bit SDR model is genuinely fixed-width, shared by
20+ other tests, correctly not touched). Found and fixed a real
address-aliasing bug in it during bring-up (MEM_ADDR_BITS=16 silently
wrapped a real 0x10000 test address to 0).

Real verification: all isolated testbenches re-verified (10/10, 33/33,
32/32, 7/7, 9/9 PASS), plus real xsim against the real 2-chip DDR3
model (tb_mig_native_adapter.v 12/12 PASS, tb_n2_system_ddr3.v 8/8
PASS, both chips visibly returning different real data).

Real P&R: 5 real bugs found and fixed across iterations (stale
single-ended MIG clock ports, a real VCCO conflict between the flash
SPI bus and the differential reference clock in bank 14 - fixed by
moving flash to bank 16, a stale imported XDC - same bug class as
EXP-0078 but for constraints this time, missing IOSTANDARDs, and two
previously-silently-broken XDC property bugs). Route completes 100%,
but real timing does NOT close: WNS -0.618ns, 213 failing endpoints.

Honest root cause: the violation is inside neural_processor_packed.v's
own packed-MAC accumulation tree, unchanged since EXP-0059 - it has
real margin at the old 155.039MHz ui_clk but not at the new 172.414MHz
the paired clock-period change produced. This is NOT caused by the
32-bit width change itself. Width alone, even at the old clock, already
delivers the full intended 2x bandwidth gain (1.24 -> ~2.48 GB/s) -
width and clock rate are separable levers. Current trustworthy timing
signoff remains EXP-0083 (16-bit, +0.073ns) until the clock period is
reverted toward 3225ps (keeping Data Width=32) in one more real,
user-gated MIG wizard session.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-20 16:28:44 +02:00
micheleandClaude Sonnet 5 fa327b75ca feat: DDRManager phase 1 - single-slot look-ahead activation prefetch (EXP-0083)
New ddr_prefetch_mgr.v wraps act_tile_fetch.v with a depth-2 ping-pong
buffer, issuing the next tile's DDR3 fetch as soon as the fetch engine
is free instead of waiting for packed_slot.v to finish consuming the
current tile. Wired into packed_slot.v's tile loop (job-level start
instead of per-tile req), simplifying the S_TILEWAIT join in the process
(ddrpf_tile_valid is level-held, no separate act_seen latch needed).

Verification: new tb_ddr_prefetch_mgr.v (25/25 PASS after fixing a real
testbench polling race found via iteration-tagged tracing, not an RTL
bug), tb_packed_slot.v re-run unmodified (9/9 PASS, bit-identical
results), tb_n2_system_ddr3.v re-run via real xsim against real
ddr3_model.sv (8/8 PASS). Real P&R: WNS +0.073ns (up from EXP-0082's
+0.068ns), LUTs 5644, DSP48E1 16 unchanged, 0 failing endpoints.

Honest result: real A/B on the actual DDR3 backend (same testbench,
before/after) shows a real but modest 2.86% reduction in total
simulated time - smaller than the original hypothesis suggested, because
neural_processor_packed.v already accepts one operand per cycle, so the
per-tile dead time being removed was already small relative to real DDR3
fetch latency. Docs updated to report this honestly rather than oversell
it; the larger multi-slot DDRManager is deferred pending re-measurement
against the (still pending, user-gated) 32-bit channel widening.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-20 10:59:45 +02:00
micheleandClaude Sonnet 5 cbd16dd727 docs: sync physical/architecture docs with EXP-0081/0082 reality, add 32-bit vs dual-channel analysis
- PHYSICAL_REALIZATION.md: replace stale "1 tile = 1 burst" layout
  description with the real EXP-0081/0082 "2 tiles = 1 burst" convention;
  add EXP-0082 signoff row and history table.
- ARCHITECTURE_ANALYSIS.md: mark §5.1 (denser activation packing) DONE with
  real re-measured numbers (bandwidth ceiling fraction 25%->50%, WNS
  +0.030->+0.068ns); add §5.4, the real device-data-backed comparison of
  32-bit single-channel widening vs a second independent DDR3 channel
  (decided: 32-bit widening, per real DQS/bank pin-conflict analysis);
  update scaling-path recommendation to reflect the user's final directive
  (widen channel -> build DDRManager -> N=2/4/8/16 tests, N=8 target, N=16
  documentary).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-20 10:07:16 +02:00
micheleandClaude Sonnet 5 43a12379a5 feat: MILESTONE - real activation-fetch engine, full N=2 system verified on real DDR3 (EXP-0079)
Closes the last major disclosed functional gap: packed_slot.v's
activation data was read through a combinational stand-in since
EXP-0062. New act_tile_fetch.v reads activation tiles directly from
DDR3 (no on-chip buffering needed, unlike weights -- activation data
has no reuse), sharing each slot's existing ctrl port with its own
weight-prefetch engine. Real memory layout: one full BURST_LEN=8-word
burst per tile, deliberately avoiding any runtime-indexed part-select
given this project's thin P&R timing margin (EXP-0078).

Verified at three levels: act_tile_fetch.v alone (6/6), packed_slot.v
with real preloaded activation data (9/9), and the full N=2 system
against real DDR3 via xsim (8/8, 0 errors) -- the first time this
project's compute path has been verified end-to-end with real DDR3
for both weights and activations.

Retired hardware/v3/rtl/n2_system_top.v and its testbench (pre-DDR3
SDR-placeholder era, fully superseded by n2_system_ddr3_top.v).

Also: docs/PHYSICAL_REALIZATION.md (real pinout/parts/timing/protocol
reference for the physical board) and CLAUDE.md (persistent project
instructions for future Claude Code sessions).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-20 08:13:15 +02:00