Commit Graph
3 Commits
Author SHA1 Message Date
micheleandClaude Sonnet 5 7d6311bce3 feat: two-flash programming architecture, FPGA_DATA_READY, real JTAG/config pinout
Establishes the real ESP32<->ECP5 programming architecture: flash #1
(neural-network data, existing V1 subsystem, ball reserved not yet
wired into V2) stays separate from flash #2 (boot bitstream, MSPI
auto-boot, CFG[2:0]=[0,1,0]); ESP32 talks JTAG only (bit-banged, no
hardware JTAG-master peripheral on S3/C6), updating flash #2 through
the ECP5's own internal sysCONFIG-to-SPI bridge, never driving the
flash pins directly -- zero bus contention, confirmed against the real
Lattice hardware checklist and sysCONFIG user guide.

Adds real, verified ball assignments (official Lattice CABGA381 CSV +
Project Trellis iodb.json) for JTAG, PROGRAMN/INITN/DONE, CFG[2:0],
and the MSPI dedicated pins -- all written to docs/pinouts.md.

Implements FPGA_DATA_READY as real RTL: a system-idle detector
(dependency_manager's any_pending OR neural_director's !queue_empty OR
any active slot), sticky on the busy->idle edge, self-clearing on new
work -- not a per-neuron completion pulse, which was confirmed too
fine-grained. Bit-exact regression re-verified at N_SLOTS=4 and 8
(zero cycle-count change), new explicit data_ready assertion check
added to the D-Stress testbench (PASS both configs), and a fresh
Yosys+nextpnr-ecp5 placement check (0 errors, data_ready placed at G3).

Also fixes a real, independently-found bug while editing an adjacent
file: nms_neural_multiprocessor_sdram_unified.v's own sdram_a port was
still [11:0] (12 bits), stale from before the 64MB/13-bit memory
upgrade. Not exercised by the real board-level top (which wires SDRAM
directly, bypassing this wrapper) but WAS silently truncating A12 in
every D-Stress simulation this session, including today's earlier
ERR-0029 verification runs. Assessed impact: all D-Stress test
addresses used this session decode to rows under 4096 (bit 12 never
actually needed), so no false-positive PASS is believed to have
resulted -- but the full 64MB space was never actually exercised
through this wrapper. Fixed; re-verified bit-exact with identical
cycle counts.

See decisions.log DEC-0041 for full detail.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-07 12:46:00 +02:00
micheleandClaude Sonnet 5 8d83d97bde feat: SDRAM 8MB->64MB upgrade (AS4C32M16SB-7BIN) + N_SLOTS=8 support
Memory upgrade, at the user's own explicit request: Alliance Memory
AS4C4M16SA-6TIN (64Mbit/8MB) -> AS4C32M16SB-7BIN (512Mbit/64MB, 54-ball
TFBGA), the largest same-family SDR SDRAM Alliance Memory offers.
Real-datasheet-driven (whole AS4C4M16SA/AS4C8M16SA/AS4C16M16SA/
AS4C32M16SA family investigated): 13 row bits (was 12, one new FPGA
pin sdram_a[12]/ball F1), 10 column bits (was 8), real -7-grade AC
timing (tRCD/tRP improved to 15ns, tREFI halved to 7.8us for the
doubled row count). sdram_controller.v and sdram_model.v gained real
ROW_BITS/COL_BITS/BANK_BITS parameters (was hardcoded 12/8/2).

ADDR_WIDTH widened 23->26 bits across the live instantiation tree.
This required a real SPI protocol change (spi_host_bridge.v): a 26-bit
byte address no longer fits in 3 bytes -- every address field widened
3->4 bytes (WRITE_JOB 15->18 payload bytes, WRITE_MEM/READ_MEM header
5->6 bytes).

Found and fixed two real timing regressions via nextpnr-ecp5 P&R
(not assumed): neural_director.v's own runtime-indexed demux write
(ERR-0027, was silently synthesizing an extra MULT18X18D) and
nms_activation_fill_ctrl_v3.v's own linear N_SLOTS-wide max-scan
(ERR-0028, became dominant at N_SLOTS=8) -- both replaced with
constant-indexed/tree-based equivalents, bit-exact same behavior,
confirmed via full D-Stress N=2/4/8 regression (identical cycle
counts). N_SLOTS=4 now fully closes timing at 64MHz (8/8 seeds);
N_SLOTS=8 significantly improved but not yet fully reliable (5/8
seeds) -- honestly disclosed, not claimed complete.

Full regression re-verified: sdram_controller (461/461, 18 configs),
tb_sdram_boundary (21/21), D-Stress N=2/4/8 (bit-exact), spi_host_bridge
(18/18), board-level SPI smoke test (11/11), unified backend (40/40).

See hardware/v2/docs/MEMORY_UPGRADE_64MB_N8.md for the full
investigation, and errors.log/decisions.log (ERR-0027, ERR-0028,
DEC-0039) for the complete root-cause writeups.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-07 00:20:53 +02:00
micheleandClaude Sonnet 5 d6376e8f2a V2 final synthesis/P&R sign-off + LaTeX datasheet port (NOT SILICON READY)
Real synthesis and place-and-route of the actual final board-level
top (fpga_neural_v2_top.v -- SPI bridge, real EHXPLLL, reset_sync,
compute+memory core), against a real, fully ball-assigned LPF. Also
ports the V2 datasheet to LaTeX using V1's own preamble/macros/
typography, and records a real (non-ESP32, honestly labeled) software
reference comparison.

Synthesis (Yosys, real run): 0 CHECK-pass problems, 38 unique warnings
(43 total), all matching this project's own previously-reviewed benign
set (neural_processor.v's known genvar multi-driver artifact, small-
array-to-register unrolling, the real SDRAM DQ tristate bus) -- no new
warnings from the SPI bridge, PLL, or reset synchronizer.
TRELLIS_FF=6322, TRELLIS_COMB=7084, MULT18X18D=32, EHXPLLL=1 (real PLL
confirmed present), DP16KD=0 (all small SRAMs -> distributed RAM).

Place-and-route (nextpnr-ecp5, real runs, 8 seeds, new
v2_board_top.lpf with all 44 top-level signals ball-assigned from the
official Lattice pinout CSV -- no placeholders): 8/8 PASS at 64MHz.
Worst 68.51MHz (seed 4), best 74.17MHz (seed 7), mean 71.16MHz. Zero
unrouted nets, zero placement/routing errors, TRELLIS_IO=44/245 (17%).
Critical path alternates between dependency_manager's own priority
encoder and sdram_unified_backend's own weight-cache hit-index logic,
matching this project's own prior documented timing investigations --
not a new defect.

New: hardware/v2/constraints/v2_board_top.lpf (final LPF, supersedes
v2_unified.lpf for the board-level top), hardware/v2/reports/
step_final_{synthesis,pnr_worst_seed4,timing}.* (raw evidence),
hardware/v2/docs/DatasheetLatex/ (V2 datasheet, real LaTeX build,
16 pages, visually inspected, ported from hardware/v1/docs/
DatasheetLatex/'s own preamble and macros).

Real, honestly-labeled software baseline: the D-Stress arithmetic
(256 neurons x 128 INT8 MACs) compiled and run on THIS development
machine (Apple M4, arm64, NOT an embedded target, NOT ESP32) --
1.28us/inference, included in the datasheet with an explicit
disclosure that no physical ESP32 hardware was available for a real
embedded-target comparison.

Remaining, disclosed, NOT-yet-closed items (this commit does NOT
claim silicon readiness): real KiCad schematic + ERC, PCB layout,
sourced BOM, real power current-budget estimate, SDRAM-datasheet-
parameter cross-check, configuration-flash selection, and (necessarily)
physical fabrication/bring-up. See hardware/v2/docs/DatasheetLatex/
chapters/08-status-roadmap.tex for the complete, itemized checklist.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-06 17:50:53 +02:00