Commit Graph
10 Commits
Author SHA1 Message Date
micheleandClaude Sonnet 5 0589620b58 exp: real P&R of the N=2 multi-core system, first genuine system Fmax (EXP-0067)
New hardware/v3/rtl/n2_system_top.v: synthesis wrapper around the
EXP-0066-verified system (neural_director_packed.v + arbiter + real
SDRAM controller + 2 real packed_slot.v instances).

Real Vivado post-route: 16/240 DSP48E1, WNS -2.570ns @ 200MHz ->
Fmax ~132.1MHz -- only -2.1% vs the isolated single core (134.9MHz,
EXP-0059). Unlike V2/ECP5 (where the real full-system Fmax was
measurably lower than the isolated-core number), this Director+
arbiter architecture shows no comparable penalty at N=2, real
confirmation (not projection) that the earlier ~55-85x-over-ESP32-S3
estimate's key assumption holds at this scale.

Full writeup in hardware/v2/logs/experiments.log EXP-0067.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-17 00:21:01 +02:00
micheleandClaude Sonnet 5 09fbf01ea5 feat: first genuine N=2 multi-core system, two real bugs found+fixed (EXP-0066)
New sdram_slot_arbiter2.v + tb_np_director_n2_system.v: real
neural_director_packed.v dispatching to 2 real packed_slot.v
instances sharing one real SDRAM controller. Jobs submitted one at a
time through the Director's own producer interface -- the Director's
own scheduling decisions determine slot assignment here, unlike every
prior V3 test.

Bug 1 (real, structural): the arbiter's first design registered its
grant one cycle late; layer_prefetch_ctrl.v's ctrl_req is a one-shot
pulse with no retry (every prior use wired it directly to a
controller, never behind arbitration), so a slot's first request
could be silently lost, hanging it forever. Fixed with a new
S_MEMWAIT state in packed_slot.v (wait for a combinational mem_grant
before ever pulsing layer_prefetch_ctrl's start) and a combinational-
first grant in the arbiter.

Bug 2 (testbench): node_id used a stray bit-slice (li[15:8]) instead
of a real multiply, making every layer produce the same node_ids and
silently checking results against the wrong layer's golden value.
Fixed.

Result: 12/12 PASS, 0 errors, real concurrent execution across both
slots (slot 0: positions {0,1,4,5,8,9}, slot 1: {2,3,6,7,10,11}).

Also noted (user correction): the SDR SDRAM controller used
throughout this memory path is a declared placeholder -- the real
target is DDR3 on a custom XC7A100T board, not yet built.

Full writeup in hardware/v2/logs/experiments.log EXP-0066.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-17 00:16:47 +02:00
micheleandClaude Sonnet 5 124a0dbca0 feat: packed_slot.v, real per-slot sequencer FSM (EXP-0065)
Promotes EXP-0062's own procedural testbench sequence (prefetch ->
buffer swap -> per-tile gather -> operand streaming -> result
capture) into real synthesizable RTL, wrapping layer_prefetch_ctrl.v
-> layer_weight_buffer.v -> weight_tile_gather.v ->
neural_processor_packed.v behind a 9-state FSM matching
neural_director_packed.v's own per-slot contract.

First run: 4/9 failed, deterministic. Root-caused (not a sequencer
bug): the testbench's own w_base computation wrongly treated it as a
byte address needing *2 conversion; layer_prefetch_ctrl.v expects a
word address directly, and packed_slot.v already passes it through
unconverted to match. Fixed the testbench.

Re-verified: 9/9 PASS, 0 errors, bit-exact results and correct
node_id/result_addr passthrough, entirely self-sequenced (no
testbench-side procedural driving of the sub-modules).

Full writeup in hardware/v2/logs/experiments.log EXP-0065.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-17 00:02:35 +02:00
micheleandClaude Sonnet 5 71600096f9 feat: neural_director_packed.v, job-pairing scheduler for packed cores (EXP-0064)
Forked from neural_director.v (M5): dispatches PAIRS of queued jobs
(sharing w_base+n_tiles) to packed-core slots instead of one job per
slot, matching neural_processor_packed.v's A/B job structure. If the
two oldest queue entries don't share w_base/n_tiles, the Director
stalls (never mis-pairs) -- a disclosed scope limitation, not hidden.

Isolated testbench with behavioral per-slot stubs (same DEC-0007 scope
decision as tb_neural_director.v). First run: 3/7 tests failed --
investigated each, root-caused as testbench timing bugs (checking
dispatch state before the Director's own FSM had caught up, and a
held-too-long job_in_valid making push counts ambiguous), not Director
bugs. Fixed the testbench, re-verified: 8/8 PASS, 0 errors.

Full writeup in hardware/v2/logs/experiments.log EXP-0064.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 23:52:19 +02:00
micheleandClaude Sonnet 5 5afa6a7477 exp: real P&R of verified weight-reuse memory path + packed core (EXP-0063)
New hardware/v3/rtl/np_packed_weight_reuse_top.v: flat structural
synthesis wrapper around the EXP-0062-verified module chain (real SDR
SDRAM controller -> layer_prefetch_ctrl.v -> layer_weight_buffer.v ->
weight_tile_gather.v -> neural_processor_packed.v).

Real Vivado post-route: 8/240 DSP48E1 (unchanged, memory path uses
zero DSPs), WNS -2.502ns @ 200MHz -> Fmax ~133.3MHz, only -1.2% vs
the isolated single core (134.9MHz, EXP-0059). Real memory-path
control logic adds negligible Fmax cost at this scale.

Full writeup in hardware/v2/logs/experiments.log EXP-0063.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 23:44:24 +02:00
micheleandClaude Sonnet 5 9ca180a787 test: first real end-to-end weight-reuse -> packed-core integration, bug found+fixed (EXP-0062)
New hardware/v3/sim/tb_np_packed_layer_reuse.v: real SDR SDRAM ->
layer_prefetch_ctrl.v -> layer_weight_buffer.v -> weight_tile_gather.v
-> neural_processor_packed.v, ALL real synthesizable RTL (unlike
EXP-0058, which still had a testbench-only gather step).

First run: 15/16 PASS, 1 FAIL. Root-caused (not re-run away): a
testbench handshake bug, not a DUT bug -- operand_valid was held one
extra clock edge after each accepted tile, double-consuming stale
data every tile on every pair. 15 of 16 "passed" only because this
test's saturating outputs happened to clamp to the same value whether
or not the accumulator was inflated -- disclosed as a real methodology
risk, not swept under the rug. Fixed by dropping operand_valid the
same delta the handshake is observed.

Re-verified after the fix: 16/16 PASS, 0 errors, bit-exact against an
independent golden model, through the complete real RTL path.

Full writeup in hardware/v2/logs/experiments.log EXP-0062.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 23:41:35 +02:00
micheleandClaude Sonnet 5 5c127fb069 feat: weight_tile_gather.v, real synthesizable byte-to-tile adapter (EXP-0061)
Closes the gap EXP-0058 left testbench-only: assembling P_IN
sequential layer_weight_buffer.v byte reads into one weight_data
tile bus, as real RTL instead of a testbench driver task. Avoids the
runtime-indexed-part-select anti-pattern already found and fixed once
in neural_director.v (ERR-0027-class Fmax collapse) by using a fixed
shift-concat instead.

Verified in isolation against a real, unmodified layer_weight_buffer.v:
37/37 tests, 0 errors, bit-exact across sequential, back-to-back, and
non-sequential/repeated (real reuse-position-style) access patterns.

Full writeup in hardware/v2/logs/experiments.log EXP-0061.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 23:34:09 +02:00
micheleandClaude Sonnet 5 94b63705be exp: N=8 packed-core array real P&R, isolates placement density from interconnect (EXP-0060)
New hardware/v3/rtl/np_packed_array.v: flat array of 8 unmodified
neural_processor_packed.v instances, fully independent I/O, zero
shared arbiter/Director logic -- isolates exactly one variable
(DSP/placement density) from EXP-0059's single-core baseline.

Real Vivado post-route: 64/240 DSP48E1 (26.67%), WNS -2.592ns @
200MHz -> Fmax ~131.7MHz, only -2.4% vs the single-core 134.9MHz.
Placement density alone is NOT the main driver of the ECP5-era gap
between isolated-core and full-system Fmax -- narrows the question
for the still-unbuilt real Director/arbiter/memory integration.

Full writeup in hardware/v2/logs/experiments.log EXP-0060.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 23:29:54 +02:00
micheleandClaude Sonnet 5 34b15cc0a7 exp: first real Vivado synthesis+P&R on XC7A100T for V3 DSP-packed core (EXP-0059)
Real Vivado 2026.1 run (not estimated) confirms the DSP48 packing
survives actual Xilinx synthesis: mac2_dsp_packed.v uses exactly 1
DSP48E1, and the full neural_processor_packed.v pipeline uses 8
DSP48E1/240 for 2 jobs -- half the DSP of two separate V2 cores for
the same work.

Post-route (real place_design+route_design, not synthesis-only):
WNS -2.414ns @ 200MHz -> Fmax ~134.9MHz, within 0.5% of the
post-synthesis-only estimate. This is the isolated compute core,
out-of-context -- not yet a real N-core system number, flagged as
such in the log entry.

Full writeup, including the two real toolchain fixes needed to get
Vivado running on this machine (CRLF line endings in installLibs.sh,
missing libncurses.so.5 on Ubuntu 26.04), in
hardware/v2/logs/experiments.log EXP-0059.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 23:18:18 +02:00
micheleandClaude Sonnet 5 1cbe7b85d5 v3: real Artix-7 compute core -- DSP48 packing verified, 2 real bugs found and fixed
New hardware/v3/ (Artix-7 port, branch v3-artix7): the compute engine
that makes the 100x-vs-ESP32 target theoretically reachable on
XC7A100T's 240 DSP48E1 budget.

mac2_dsp_packed.v: packs 2 INT8 MACs sharing one resident weight into
a single DSP48-shaped 25x18 multiply, exploiting this project's own
weight-stationary reuse pattern (layer_weight_buffer.v, EXP-0057/0058)
where one weight is genuinely multiplied against many different
activations. Verified exhaustively: 16,777,216/16,777,216
(weight,x0,x1) combinations, 0 errors.

Two real bugs found and fixed during that verification (both purely
arithmetic/RTL, not toolchain-related):
1. An off-by-one in a declared wire width caused Verilog's part-select
   unsigned-by-default rule to corrupt sign extension on the upper
   product field -- ~50% of vectors failed.
2. After fixing (1), still ~50% failed: concatenating two independently
   sign-extended fields ({sext(x1,9), sext(x0,16)}) is NOT equivalent
   to the real arithmetic sum x1*2^16+x0 whenever the lower field is
   negative (its own two's-complement encoding "bleeds" an extra 2^16
   into the concatenated value). Fixed by building the packed operand
   with an explicit arithmetic shift-and-add instead of concatenation.

neural_processor_packed.v: full port of hardware/v2/rtl/
neural_processor.v's pipeline (same stage count/structure), doubled on
the accumulator/bias/activation/saturation side to process two
weight-reuse positions per weight-tile stream. Verified against TWO
real hardware/v2/rtl/neural_processor.v instances (job A / job B, same
shared weight, independent activations) -- 18/18 PASS, 0 errors,
covering the functional sweep, INT8 extremes, and back-to-back jobs.

A third real bug found in the process (in the new testbench, not the
RTL): clearing operand_valid/tile_last in the same simulation delta as
the handshake edge that should register tile_last=1 races against the
DUTs' own FSM evaluation of that same edge -- the same pulse-clearing
race class found three times already today in hardware/v2/sim (EXP-0058
and its follow-up commits). Fixed the same way: hold the pulse past the
edge with a real time delay (#1) before clearing.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
2026-09-16 19:48:46 +02:00