Commit Graph
26 Commits
Author SHA1 Message Date
micheleandClaude Sonnet 5 736db623b3 Fix total-audio-silence-on-any-EQ-change: negate ADAU1701 feedback coeffs
designPeakingEq() mapped the RBJ cookbook's a1/a2 straight into the
ADAU1701 Param EQ cell's A0/A1 registers. The cookbook's difference
equation subtracts the feedback terms; the ADAU1701 cell adds them. Any
nonzero band gain therefore applied positive instead of negative
feedback at the target frequency, so the biquad's state diverged and
railed to a constant (inaudible DC) value -- the "any EQ/enhancement
change goes completely silent, even the beep test tone" bug.

Confirmed live: SigmaStudio's own direct safeload writes to the same
registers (correctly signed by its own tool) only distorted, never
silenced, which pointed at this driver's own coefficient math rather
than the DSP chain or the safeload mechanism itself.

Adds a host test asserting Jury stability for the ADD-convention
denominator across the actual bass/stereo-enhance gain values and the
GainDb range extremes, so a regression trips ctest instead of requiring
a live listening test to notice.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-08-25 18:33:47 +02:00
micheleandClaude Sonnet 5 af51948912 Fix root cause of audio profile never persisting; document ADAU1701 registers
Root cause (found via SigmaStudio firmware analysis requested this
session): NVS was initialized AFTER HardwareBootstrap::boot(), which
internally calls AudioService::loadAndApply() to restore the saved
mixer/EQ/master-volume profile. Every nvs_open() inside
NvsAudioProfileStore::hasProfile()/loadProfile() failed with
ESP_ERR_NVS_NOT_INITIALIZED (0x1101), silently swallowed as "no saved
profile" -- the audio profile was never actually restored on any boot,
regardless of how many times it was saved via PUT /api/audio/profile.
Fixed by moving secure_store::initEncryptedStorage() to the top of
app_main(), before HardwareBootstrap::boot() (nvs_flash_init() has no
hardware dependency, so this is safe).

Second, related bug: HardwareBootstrap::boot() called
AudioService::applyRadioFirstMix() unconditionally right after
loadAndApply(), discarding any just-restored mixer/master values on
every boot. loadAndApply() now returns whether it actually restored a
profile from NVS; the radio-first fallback only applies when nothing
was saved.

Verified live: a distinct mixer+master+5-EQ-band test pattern now
survives a full reboot exactly as saved (previously always reset to
factory default). DAB/FM/BT unaffected.

Also: added a "locked" flag per EQ band in the audio profile JSON --
band 0 is always locked (fixed high-pass, Adau1701Driver::applyEq()
never safeloads it) and bands 1-2/3-5 are locked whenever
bass_level/stereo_level is active (core::applyEnhancementsToEq()
overwrites them with formula-derived values). This was previously
undiscoverable from the API -- GET echoed back the stored, inert value
with no indication it wasn't what was actually playing.

Full register-by-register analysis of the compiled SigmaStudio program
(signal chain, all 74 Parameter RAM addresses grouped by function, HTTP
API mapping, every endpoint tested live) in
docs/adau1701-sigmastudio-analysis.md.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-08-25 15:52:38 +02:00
micheleandClaude Sonnet 5 7cb25be3f3 Fix audio-profile NVS persistence and whitespace-intolerant JSON parsers
- NvsAudioProfileStore used the key "audio_profile_json" (18 chars),
  exceeding NVS's 15-char key-name limit. Every nvs_set_str call failed
  silently with ESP_ERR_NVS_KEY_TOO_LONG (0x1109): applyProfile() always
  updated live DSP audio correctly, so the bug was invisible except as
  "store_failed" in the HTTP response and settings never surviving a
  reboot. Renamed to "audio_profile" (13 chars); confirmed live, EQ/mixer
  changes now persist across a reset.

- The hand-rolled JSON extractJsonString()/extractJsonBool() helpers
  (duplicated per-file: TunerJson, DspParamJson, StationListJson,
  WebRadioJson, WifiProvisionJson, AudioProfileJson, plus inline mac/name/
  save parsing in BluetoothJson) matched only the exact literal
  `"key":"value"` / `"key":true`, with no tolerance for a space after the
  colon. Standard JSON encoders (e.g. Swift's JSONEncoder in its default,
  non-compact mode) emit `"key": "value"`, which silently failed to parse
  as invalid_json/missing_field. Numeric fields were already fine
  (strtoul/strtof skip leading whitespace per the C standard); fixed only
  the string/bool extractors to skip whitespace after the colon before
  matching the value.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-08-24 14:55:11 +02:00
micheleandClaude Sonnet 5 38e768edbb Fix ADAU1701 SerialInputRegister IBP override causing persistent hiss
The 2026-08-16 IBP=1 override (commit 6974095) was applied alongside a
separate, simultaneous fix to Si4684's PIN_CONFIG_ENABLE and credited
with turning static into audible music. SerialInputRegister (0x081F) is
a single register shared by every SDATA_INx pin on the ADAU1701, so the
override also applied to the ESP32 streaming input, not just Si4684's.
Live A/B testing today (DAB, FM, and ESP32 web-radio, all isolated via
mixer gain, with and without ADAU1701 DSP bypass, with and without BT
A2DP codec changes) narrowed the hiss to this one shared register.
Removing the override and leaving IBP at its compiled default (0x00)
resolved the hiss on both the Si4684 and ESP32 paths, confirmed by ear.

Also:
- Add a runtime HTTP API (GET/POST /api/bluetooth/a2dp-codec) to change
  the BT1035 A2DP codec bitmask without reflashing, used to rule out
  AAC/SBC codec choice as a contributing cause.
- Extend the ADAU1701 boot-time EQ diagnostic to read back all 6 bands
  (previously band 0 only) using the correct 5.23 fixed-point format.
- Note EEPROM persistence for ANTCAP/crystal calibration as TODO.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-08-24 14:37:57 +02:00
micheleandClaude Sonnet 5 fae2305164 Fix Si4684 pitch distortion: uncalibrated crystal (CTUN/XTAL_FREQ)
Root cause of FM/DAB "stonata" audio: xtalCtun=31/nominal XTAL_FREQ
defaults were never measured against this board's actual crystal
(Abracon ABM8-19.200MHZ-10-1-U-T, CL=10pF, two external 15pF load
caps). Fixed via CTUN trim by ear (31->0) plus a new live calibration
loop that reads the Si4684's own FM_RSQ FREQOFF field (broadcast
carriers are GPS-locked, so it's a free precision frequency reference)
to trim XTAL_FREQ with no lab equipment. Converged to CTUN=0,
XTAL_FREQ=19199750 Hz, residual -3/-4 ppm cross-checked on two
stations.

New tools/infrastructure (kept, not one-off):
- Si4684Driver::recalibrateXtal() + POST /api/tuner/xtal-calibrate:
  live crystal re-trim without an ESP32 reflash.
- FM_RSQ FREQOFF exposed as "freqoff_ppm" in GET /api/tuner/status.
- tools/si4684_xtal_calibration.py: automates the trim loop.
- tools/si4684_antenna_calibration.py: AN851 Appendix A ANTCAP/VARM/VARB
  sweep tool (same session, separate calibration).
- CONFIG_ESP32_I2S_TEST_TONE (off by default): isolates Si4684-specific
  audio issues from shared-downstream ones by writing a tone directly
  over the I2S bus the Si4684 also uses.
- SIGMA_WRITE_REGISTER_BLOCK/sigma_safeload_block now retry on NACK and
  verify via read-back instead of firing I2C writes blind.
- FM de-emphasis set to European 50us (was left at the US 75us default).
- DAB_ACF_ENABLE restored to its previous 0x0000 with a citation
  explaining why (tested the datasheet default of 0x0003, made things
  audibly worse).

See docs/si4684-rf-investigation-report.md's 2026-08-23 entry for the
full elimination chain and docs/TODO.md for follow-up work (persisting
calibration results to EEPROM instead of requiring a firmware edit).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-08-23 20:30:42 +02:00
micheleandClaude Sonnet 5 3a58d33aad Add DAB ANTCAP calibration and fix BT1035 boot banner timing
Extend the FM-only ANTCAP antenna-varactor override to DAB, mirroring the
existing mechanism end to end (driver, tuner, service, EEPROM storage,
HTTP API). Live sweep on real hardware found no ANTCAP value beating
auto-tune on the ensembles tested, so DAB stays on auto-tune by default.

Also fix BT1035 boot: the module's real boot banner doesn't appear until
~18-24s after RESET# releases, not the 3.5s previously waited; add a
2-attempt retry and a baud-rate probe fallback for diagnostics.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-08-21 08:12:08 +02:00
micheleandClaude Sonnet 5 39984a97d1 Add generic ADAU1701 parameter access (GET/PUT /api/dsp/param)
New core::IDsp::writeRawParam(address, value) safeloads any named
Parameter RAM cell in the compiled SigmaStudio program (74 cells: mixer/
Beep1/PEQ coefficients/limiter thresholds/etc — the same set SigmaStudio's
own Remote Connection, components/net/SigmaStudioTcpServer, already has
full access to). Value is a plain SigmaStudio floating coefficient,
converted to ADAU 8.23 fixpoint via the existing core::floatToFixpoint823.

Adau1701ParamTable.hpp holds the name->address table extracted from
Firmware/ADAU1701-Firmware/DigiRadio_IC_1_PARAM.h; core::DspParamJson
handles the wire format without core/ depending on the adau1701 driver
(net/SetupWebServer.cpp bridges the two, consistent with how other
JSON DTOs are supplied their data by the net layer).

GET /api/dsp/params lists every cell (name + address) for discovery.
PUT /api/dsp/param {"name":...,"value":...} writes one. Deliberately no
domain validation, matching the trust level already implied by the
existing SigmaStudio TCP bridge being reachable on the same network.
HTTP routes were registered in the SetupWebServer.cpp change committed
alongside the FM band scan feature (3a10ed7).

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_0178rASQ6ZETPMUamvpoR2KR
2026-08-18 07:51:09 +02:00
micheleandClaude Sonnet 5 3a10ed75aa Add full FM band scan for building a station/channel list
New TunerService::scanFullFmBand(): tunes to the band bottom then seeks up
repeatedly (reusing the existing hardware-seek + RDS-name-poll machinery
from scanForStation()) until the sweep wraps back around, collecting every
station that clears the existing scan RSSI/SNR thresholds. Returns the
list without touching saved presets or leaving the tuner in any particular
place — callers decide what to do with the results.

New POST /api/tuner/scan/full endpoint (core::TunerFmScannedStation DTO,
serializeTunerFmBandScanJson). Blocks for the whole sweep like the existing
/api/tuner/scan.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_0178rASQ6ZETPMUamvpoR2KR
2026-08-18 07:50:28 +02:00
micheleandClaude Sonnet 5 6f7b6dd12c Add internet radio streaming with runtime API, modernize web UI, remove auto-tune/beep at boot
Streaming (main feature this session):
- New WebRadioConfig/WebRadioJson core types, ISecureStore-backed persistence
- New webradio::WebRadioService (thread-safe live config) + GET/POST /api/streaming
- web_radio_stream task now runtime-toggleable (no reboot), no hardcoded URL
- Content-Type diagnostic: warns clearly when a URL is a webpage, not an audio stream

Boot cleanup:
- Removed boot-time auto FM/DAB tune, auto-beep, and the (now-concluded) Si4684
  crystal IBIAS/CTUN empirical sweep from main.cpp — tuning/beep are on-demand
  via the existing REST API only

Web UI:
- Modernized styling (cards, gradients, toggle switches, light/dark theme)
- New Stream tab wired to /api/streaming

Fixes found via real idf.py build (not just clangd):
- Restored wrongly-removed si4684/Si4684Tuner.hpp include in main.cpp
- Fixed MP3Decode() argument types in web_radio_stream.cpp (unsigned char**/int*)

Quality-gate fixes:
- Host-test stub headers (esp_log.h, freertos/*) so TunerService.cpp's
  scanForStation logging/pacing compiles for station_service_test /
  integration_service_test instead of running stale binaries
- Added WifiScanner and WebRadioService manual sections; filled in missing
  Doxygen docs on BluetoothService, i2s_sdata_probe, test_firmware, Bt1035At
- Ignore clangd's .cache/ index directory

Also includes prior uncommitted work carried in the tree: Wi-Fi/Bluetooth
device scan REST API and UI (WifiScanner, BT scan), SigmaStudio TCP bridge,
and the current ADAU1701 SigmaStudio DSP program export.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-08-08 21:15:22 +02:00
micheleandCursor 0a1188ad66 Release fw 0.8.5: BT1035 I2S boot init and hardware doc alignment.
Switch BT1035 bring-up from Line-In to I2S slave (AT+AUXCFG=3, AT+I2SCFG=67) to match the ADAU1701 PCM routing, confirm 2 kΩ I2C pull-ups on R1/R16, and sync firmware docs, AGENTS rules, and the DATASHEET bundle.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-08 14:41:31 +02:00
micheleandCursor 176cdd9319 Release fw 0.8.4: doc sync, System UI, BT/FM polish.
Align README, manual, and backlog to 0.8.4; add Web UI System tab for OTA/DSP uploads, serial in health header, FM seek down, and BT1035 paired list plus auto-reconnect API.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-07 09:56:44 +02:00
micheleandCursor b9ed8a2dcd Fix Doxygen CI failure in DeviceIdentity doc comments.
Replace angle-bracket suffix placeholders that Doxygen parsed as invalid
HTML tags, restoring a clean WARN_AS_ERROR build on Ubuntu CI.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-07 09:42:55 +02:00
micheleandCursor b0cff8369e Add ESP32 OTA firmware update with rollback confirmation.
Stream application binaries to the inactive OTA slot via POST /api/system/ota,
validate the esp_app_desc project name in core, and cancel rollback after a
healthy network boot through OtaService::confirmBoot().

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-07 09:41:29 +02:00
micheleandCursor cc4a03168e Add updatable ADAU1701 program via flash partition and HTTP API.
Decouple the SigmaStudio RAM download from compiled-in adau1701_program.c:
DRAD v1 blobs in the dsp partition with embedded fallback, POST /api/dsp/program,
and host-tested blob parse/serialize helpers.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-07 09:21:49 +02:00
micheleandCursor cd94e36a9d Add EEPROM EUI-48 device identity across firmware and API.
Read the factory 24AA025E48 serial after ADAU I2C boot, derive SoftAP SSID, BT name, STA hostname, and expose serialNumber on GET /api/health with graceful fallbacks.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-07 09:00:38 +02:00
micheleandCursor d13012ce4b Add integration startup service and fix Doxygen (fw 0.8.1).
Replace the services stub with IntegrationService for boot preset recall and tune orchestration, persist last preset in NVS, and remove invalid @return tags that broke CI on T4 metadata headers.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-07 00:17:13 +02:00
micheleandCursor 0fc714e431 Add preset polish and broadcast metadata (fw 0.8.0).
Ship station reorder, DAB playing ids in presets, RDS PS/RT and DAB DLS in tuner status, Si4684 data-service read, host tests, and UI now-playing lines.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-07 00:01:49 +02:00
micheleandCursor 9f76ab9e74 Enable CI gate: fix Doxygen and add workflow.
Clear doc-block warnings so doxygen exits 0, add GitHub Actions
for host tests, Doxygen, and manual sync, and document CI in the manual.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-06 23:41:30 +02:00
micheleandCursor 82c9f401da Add BT1035 pairing and station presets (fw 0.7.0).
Expose discoverable mode and A2DP control over REST, add persisted
DAB/FM preset list with web UI, and document gaps in docs/TODO.md.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-06 17:42:11 +02:00
micheleandCursor 98518c5424 Integrate companion-chip status into GET /api/health (fw 0.6.0).
Expose Si4684, ADAU1701, and BT1035 boot flags via CompanionChipStatus after
HardwareBootstrap; update API manual schema for Slice 8.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-06 17:15:17 +02:00
micheleandCursor d49b2011dd Add BT1035 driver with manual chapter and expand Si4684 tuning docs.
Implement Bt1035Driver AT init (AT+AUXCFG=1), core AT parser with host tests,
wire boot into HardwareBootstrap, and document DAB/FM tuning workflows in ch-si4684.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-06 17:07:37 +02:00
micheleandCursor fa532e068f Add stereo and bass enhance APIs via PEQ overlay.
Expose POST /api/audio/stereo-enhance and bass-enhance with 0–100 levels,
persist enhancements in AudioProfile, and document the virtual EQ mapping in
the manual and SigmaStudio chapter.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-06 17:00:12 +02:00
micheleandCursor 6c350f5c48 Add SigmaStudio manual chapter and align EQ runtime with export map.
Document the ADAU1701 schematic chain (sigma-chain.jpg), cross-link from
hardware/firmware chapters, skip safeload on fixed high-pass band 0, and
match EqProfile default peaking frequencies to SigmaStudio.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-06 16:55:23 +02:00
micheleandCursor ab3651e678 Add Slice 5 ADAU1701 runtime audio control (firmware 0.5.0).
Safeload mixer/EQ/master on the ADAU1701, persist AudioProfile in NVS,
expose /api/audio routes and web UI controls, with host tests and manual sync.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-06 16:47:58 +02:00
micheleandCursor 81d404a1df Add Slice 4 tuner stack with AGENTS-compliant core types and HTTP API.
Introduces Si4684/ADAU1701 drivers, TunerService, FrequencyKHz,
SeekDirection, /api/tuner routes without file-scope globals, host tests,
and firmware blob tooling (binaries remain gitignored).

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-06 16:17:56 +02:00
micheleandCursor ddbee70c23 Add firmware slices 1–2: skeleton and Wi-Fi provisioning
Implement ESP-IDF walking skeleton with SoftAP, health API, and host
tests, then Slice 2 ISecureStore/NvsSecureStore, STA join, POST
/api/wifi, and the provisioning web UI.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-07-06 09:10:37 +02:00