Implements M2 of the V2 roadmap: neural_processor_array.v instantiates
N_PROCESSORS independent neural_processor (M1) units, each with its
own dedicated point-to-point job/operand/result interface -- no shared
bus or mux at this level (arbitration is explicitly the Neural
Director's job, M5).
Verified with Verilator (tb_neural_processor_array.v, N_PROCESSORS=4):
7/7 tests pass, including a same-cycle 4-way concurrent launch with
different tile counts and a staggered-start test where a
later-launched, shorter job completes before an earlier-launched,
longer one -- confirming genuine independent concurrent execution
(§18/§34: a blocked/busy processor must not block the others).
Real resource/timing sweep for N_PROCESSORS in {1,2,4,8} (Yosys +
nextpnr-ecp5, real place&route): Fmax stays above the 80MHz target
throughout (159.11 -> 134.70 MHz), but MULT18X18D usage scales
linearly and reaches 88% of the LFE5U-45F's 72 DSPs at N=8 while
LUT/FF stay under 6% -- DSP, not LUT/FF/routing, is the first hard
ceiling on N_PROCESSORS at P_IN=8 (decisions.log DEC-0005). Measured
via a dedicated synthesis-only timing harness after the array's wide
per-processor buses were found to exhaust the device's TRELLIS_IO pin
budget as a bare top-level module beyond N=1 (errors.log ERR-0005) --
not a logic limit, an artifact of testing the array in isolation
before the Memory Manager/Director (M4/M5) exist to consume those
ports on-chip.
Full log trail (development/experiments/errors/decisions/simulation/
synthesis/timing/benchmark.log) in hardware/v2/logs/ per the project's
logging mandate.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
127 lines
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127 lines
7.3 KiB
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# V2 errors log -- solo append, mai troncato/sovrascritto (vedi README.md)
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# Nessuna entry ancora -- popolato incrementalmente man mano che avanza lo sviluppo V2.
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ERR-0001 (Icarus Verilog v13.0 toolchain bug, TASK/SCOPE-ENTRY DESYNC)
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DATE: 2026-09-05
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MODULE: hardware/v2/sim/tb_neural_processor.v (M1 testbench development)
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SYMPTOM: a task (or any named `begin:label` block) whose FIRST executable
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statement is a blocking assignment to a signal read by another module's
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`always @(posedge clk)`, when the task/block is entered immediately after
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a time-consuming statement in the caller with no intervening
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`@(posedge clk)`, can make that FIRST assignment invisible to the DUT at
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the very next clock edge (the DUT's own always block behaves as if the
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signal never changed). Confirmed at V1's own frozen `neuron_parallel.v`
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(unmodified, already certified) via a minimal 3-statement task
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(`v1_start=1; @(posedge clk); v1_start=0;`) -- `busy` never asserted.
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REPRODUCTION: /tmp/mt6.v-style repro (not committed, transient scratch
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file) -- see conversation record for the exact minimal case.
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DIAGNOSIS METHOD: bisected from the full dual-DUT testbench down to a
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standalone ~15-line repro, ruling out RTL, port connections, and
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operator precedence one at a time.
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WORKAROUND: always begin such a task with an explicit `@(posedge clk);`
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before its first assignment (matches the pre-existing convention in
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hardware/v1/sim's own tasks, e.g. neuron_parallel_tb.v's run_neuron,
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which is presumably why V1's own test suite was never affected).
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STATUS: WORKAROUND APPLIED in hardware/v2/sim/tb_neural_processor.v's
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run_case. NOT reported upstream (out of scope for this session). See
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ERR-0004 for the broader consequence of this finding.
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ERR-0002 (Icarus Verilog v13.0 toolchain bug, SPURIOUS CONDITION EVALUATION)
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DATE: 2026-09-05
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MODULE: hardware/v2/rtl/neural_processor.v (protocol-violation guard,
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removed -- see decisions.log DEC-0003)
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SYMPTOM: `if (operand_valid && !operand_ready && (state-is-one-of-four))`
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inside `always @(posedge clk)` evaluated TRUE at an edge where
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`operand_valid` was independently confirmed (via $display in the same
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timestep, and via the testbench's own port-connected signal) to be 0.
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Bisected term-by-term: even `if (operand_valid && !operand_ready)`
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alone, and even `if (operand_valid)` alone with explicit `== 1'b1`
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comparisons, still fired spuriously. Confirmed NOT a precedence issue
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(parens are unambiguous) and NOT specific to this exact expression
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shape (multiple simplified variants all reproduced it).
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CROSS-CHECK: root-caused further via a minimal 2-state FSM
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(`if (go) st<=B;`) with NO relation to the removed guard -- Icarus
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failed to transition on an ODD-numbered testbench clock edge
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(`repeat(3)` before the pulse) but succeeded on an EVEN-numbered one
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(`repeat(4)`), reproduced identically with both `always #5 clk=~clk`
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and `initial ... forever #5 clk=~clk` clock generators. VERILATOR
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5.050 gives the CORRECT result for the same repro in both cases.
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This suggests ERR-0001 and ERR-0002 are two symptoms of the same
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underlying VVP scheduling defect (edge-count/thread-parity dependent),
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not two unrelated bugs.
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STATUS: the offending RTL block (protocol-violation detection) was
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REMOVED rather than chased further -- see DEC-0003. Root cause not
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fully isolated (documented honestly, not overclaimed).
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ERR-0003 (real RTL bug in hardware/v2/rtl/neural_processor.v, FOUND AND FIXED)
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DATE: 2026-09-05
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MODULE: hardware/v2/rtl/neural_processor.v, stage 0 (input
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alignment/register)
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SYMPTOM: back-to-back single-tile jobs (and some multi-tile jobs)
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produced result_data=0 instead of the correct value, while the
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internal `y7` register (one stage upstream of the FSM's capture)
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showed the CORRECT value one cycle later than `valid7` first asserted.
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ROOT CAUSE: `last0 <= tile_last;` was unconditional, while
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`valid0 <= operand_valid && operand_ready;` was correctly gated. A
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master asserting `tile_last` before `operand_ready` rises (legal
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valid-before-ready behavior) let a "last" tag propagate through the
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pipeline (last1, last_tree[], last5, last6) with NO corresponding
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valid tile behind it, arriving at stage 7 one cycle ahead of the
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real valid/data pair and causing the FSM to capture a stale/wrong
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`y7`.
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EVIDENCE: isolated to a single-DUT, no-task, no-V1 repro
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(hardware/v2/sim/tb_neural_processor.v run under Verilator, with a
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cycle-by-cycle dump of valid5/last5/valid6/last6/valid7/y7) --
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`last5=1` while `valid5=0` on the same cycle, confirmed the
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desync's exact origin at stage 0.
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FIX: `last0 <= (operand_valid && operand_ready) ? tile_last : 1'b0;`
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-- last0 is now gated identically to valid0.
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VERIFICATION: full 7-test bit-exact-vs-V1 regression
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(hardware/v2/sim/tb_neural_processor.v under Verilator) -- 7/7 PASS
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after the fix, including the back-to-back and single-tile-after-
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multi-tile cases that exposed it.
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STATUS: FIXED, verified.
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ERR-0004 (methodology consequence of ERR-0001/ERR-0002)
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DATE: 2026-09-05
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NOTE: this session's V1 certification campaign (docs/validation/,
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hardware/v1/docs/validation/) was verified exclusively with Icarus
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Verilog v13.0, the ONLY simulator available on this machine at the
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time. ERR-0001/ERR-0002 show that v13.0 has at least one real,
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reproducible scheduling defect around clock-edge/task-entry timing.
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V1's own testbenches were NOT observed to trigger it in this session
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(V1's `run_neuron`-style tasks already begin with `@(posedge clk)`,
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which incidentally avoids ERR-0001's trigger condition), and V1
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remains frozen/untouched regardless. This is flagged here for
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honesty, not to imply V1's certification is wrong -- re-verifying
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the full V1 suite under Verilator was explicitly OUT OF SCOPE for
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this V2-kickoff session (V1 is frozen, not to be touched) and was
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not performed. See decisions.log DEC-0004.
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STATUS: OPEN CAVEAT, not actioned in this session by design.
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ERR-0005 (synthesis measurement artifact, WORKED AROUND, not an RTL bug)
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DATE: 2026-09-05
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MODULE: hardware/v2/rtl/neural_processor_array.v
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SYMPTOM: synthesizing neural_processor_array as a bare top-level
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module (every per-processor job/operand/result field exposed as a
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real TRELLIS_IO pin) works at N_PROCESSORS=1 but fails place&route
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at N_PROCESSORS=2 with "Unable to place cell ...$tr_io, no BELs
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remaining to implement cell type 'TRELLIS_IO'".
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ROOT CAUSE: not a logic/timing limit -- the LFE5U-45F-8BG381 package
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has 245 TRELLIS_IO pins total; the array's wide per-processor buses
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(input_data/weight_data alone are DATA_WIDTH*P_IN*N_PROCESSORS bits)
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exceed that budget once N_PROCESSORS>=2, purely because these ports
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have no on-chip consumer yet (the Memory Manager/M4 and Neural
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Director/M5 that will drive them in the real system don't exist
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yet).
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WORKAROUND: hardware/v2/synthesis/harness_neural_processor_array.v --
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a synthesis-only wrapper (NOT part of rtl/, not a functional
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deliverable) that drives all wide buses from an internal free-
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running LFSR and reduces outputs to a small checksum, keeping only
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clk/rst/seed/checksum as real top-level pins. See its own header
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comment and experiments.log EXP-0003 for the resulting real
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resource/Fmax numbers.
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STATUS: WORKED AROUND. Will become moot once M4/M5 exist and the array
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is synthesized as part of a larger design with on-chip ports instead
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of a bare top-level module.
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