docs: real P&R directive tuning closes most of remaining N=16 timing gap (EXP-0094 cont.)
Same RTL, real Vivado strategy directives (Explore/ExtraNetDelay_high/ AggressiveExplore, zero RTL risk): WNS -0.646ns -> -0.338ns, TNS -97.5ns -> -5.3ns, failing endpoints 771 -> 60. Remaining bottleneck confirmed intrinsic (84% logic delay, DSP48E1->CARRY4 path inside neural_processor_packed.v, recurring per-PE) -- unlikely to shrink further via P&R strategy alone. Cumulative: two safe fixes (hierarchical arbiter + directive tuning) close ~89% of the original TNS gap and ~63% of WNS, neither touching neural_processor_packed.v. Deliberate stop: closing the rest needs that shared, load-bearing module touched -- a larger, more careful step (verify against both N=2 and N=16) documented as next_action, not attempted without further direction. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
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@@ -659,7 +659,7 @@ specifically to document where/how it breaks rather than to succeed):
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### 5.6 [Functionally DONE, TIMING SUBSTANTIALLY IMPROVED BUT NOT YET CLOSED — EXP-0089/0090/0091/0092/0093/0094] Hybrid systolic scaling: 4 groups × 4-PE weight-stationary chains
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### 5.6 [Functionally DONE, WNS -0.913ns→-0.338ns via 2 safe fixes, small intrinsic gap remains — EXP-0089…0094] Hybrid systolic scaling: 4 groups × 4-PE weight-stationary chains
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Captured from a 2026-09-20 brainstorming session as a purely exploratory
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idea; the same day, per the user's own explicit reprioritization, the real
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@@ -777,17 +777,39 @@ NOT fully closed timing result (EXP-0094)** — honestly not yet ready
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for real hardware at the target clock. N=2 (EXP-0088) remains the
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real, trustworthy, deployable signoff.
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- **Real P&R strategy tuning (EXP-0094, continued)**: same RTL,
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`opt_design -directive Explore` + `place_design -directive
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ExtraNetDelay_high` + a new `phys_opt_design -directive
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AggressiveExplore` step + `route_design -directive
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AggressiveExplore` — zero RTL risk. **Real result: WNS improved
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further to −0.338ns, TNS to −5.299ns, failing endpoints to 60** —
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another real, substantial, measured improvement (recovered roughly
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half of the remaining gap). Still not fully met. The new worst path
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is the SAME structural class (a different PE instance, confirming a
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recurring per-PE issue) but now measured at 84% logic delay (up from
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79%) — real evidence the recoverable route-delay slack is largely
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exhausted; what remains is dominated by the FPGA's own intrinsic
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DSP48E1→CARRY4 interconnect delay, unlikely to shrink further via
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more P&R strategy tuning alone.
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**Real, cumulative progress**: two safe, real improvements (the
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hierarchical arbiter + P&R directive tuning), neither touching
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`neural_processor_packed.v`, together close ~89% of the original TNS
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gap (−690ns → −5.3ns) and ~63% of the original WNS gap (−0.913ns →
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−0.338ns). **Deliberate stop here**: the remaining gap needs the
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shared, load-bearing `neural_processor_packed.v` MAC datapath itself
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touched to close via RTL — a meaningfully larger, more careful step
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(must be verified against both N=2's own signoff and N=16) than
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anything else this session, better started with explicit direction
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than pushed further autonomously.
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**Not yet done, real and disclosed, real options for closing the
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remaining gap** (need a real decision on direction before committing
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more RTL effort — `neural_processor_packed.v` is the compute core
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shared by every real PE in this project): (1) real pipelining inside
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remaining gap**: (1) real, careful pipelining inside
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`neural_processor_packed.v`'s own MAC datapath at the specific
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`GEN_MAC_PACKED`/`prodb1_reg` boundary (fork-before-promote, N=2's own
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signoff must stay protected). (2) a real, measured lower target clock
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for the N=16 variant specifically (unquantified throughput trade-off
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against N=2). (3) real Vivado placement/timing directives (e.g. a
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`PBLOCK` per group to reduce congestion) as a lower-RTL-risk first
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attempt. See EXP-0094's own `next_action`.
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signoff must stay protected, verify both). (2) a real, measured lower
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target clock for the N=16 variant specifically (unquantified
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throughput trade-off against N=2). See EXP-0094's own `next_action`.
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**The problem it targets**: plain N=16 independent cores (§5.5's own
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"documentary, expected to break" framing) means 16 independent DDR3
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