Add MODE=pcb layout exam job with AI and deterministic checks.

Parallel pcb_status pipeline: parse board, classify domains/groups, inventory traces, PE-LAY/PLC/SI/DRT checks, per-IC datasheet review. Findings merge into the report UI. No auto-place or pcbnew write-back.
2026-09-19 22:54:17 +02:00
parent a2011dad91
commit 16c606ae3d
28 changed files with 1906 additions and 32 deletions
@@ -17,6 +17,7 @@ import {
  makeCollaboratorOwner,
  startPipeline,
  startPlacementPipeline,
+  startPcbPipeline,
  reprocessPipeline,
  resumePipeline,
  fetchPipelineEstimate,
@@ -40,6 +41,7 @@ import {
  Check,
  Upload,
  LayoutGrid,
+  CircuitBoard,
 } from "lucide-react";
 import { useOptionalUser } from "@/hooks/use-optional-auth";
 import { ImpedancePanel } from "@/components/project/impedance-panel";
@@ -132,10 +134,20 @@ export default function ProjectDetailPage({
    }
  }, [project?.placementStatus, id, router]);

+  useEffect(() => {
+    if (
+      project?.pcbStatus === "running" ||
+      project?.pcbStatus === "queued"
+    ) {
+      router.replace(`/project/${id}/pcb`);
+    }
+  }, [project?.pcbStatus, id, router]);
+
  const searchParams = useSearchParams();
  const tab = searchParams.get("tab") ?? "bom";
  const [starting, setStarting] = useState(false);
  const [startingPlacement, setStartingPlacement] = useState(false);
+  const [startingPcb, setStartingPcb] = useState(false);
  const [estimate, setEstimate] = useState<CostEstimate | null>(null);
  const [rerunProject, setRerunProject] = useState<Project | null>(null);

@@ -215,8 +227,13 @@ export default function ProjectDetailPage({
  const placementBusy =
    project?.placementStatus === "running" ||
    project?.placementStatus === "queued";
+  const pcbBusy =
+    project?.pcbStatus === "running" ||
+    project?.pcbStatus === "queued";
  const canStartPlacement =
-    Boolean(canRun) && !analysisBusy && !placementBusy;
+    Boolean(canRun) && !analysisBusy && !placementBusy && !pcbBusy;
+  const canStartPcb =
+    Boolean(project?.hasPcb && canRun) && !analysisBusy && !placementBusy && !pcbBusy;

  const handlePlacement = async () => {
    if (!canStartPlacement) return;
@@ -230,6 +247,18 @@ export default function ProjectDetailPage({
    }
  };

+  const handlePcbReview = async () => {
+    if (!canStartPcb) return;
+    setStartingPcb(true);
+    try {
+      await startPcbPipeline(id);
+      router.push(`/project/${id}/pcb`);
+    } catch (e) {
+      setStartingPcb(false);
+      alert(e instanceof Error ? e.message : "Failed to start PCB review");
+    }
+  };
+
  const hasFailedReviews = Boolean(hasSkipped);

  return (
@@ -338,6 +367,26 @@ export default function ProjectDetailPage({
                    </Button>
                  </Link>
                )}
+                <Button
+                  size="sm"
+                  variant="outline"
+                  disabled={!canStartPcb || startingPcb}
+                  onClick={handlePcbReview}
+                >
+                  <CircuitBoard className="h-4 w-4 mr-1" />
+                  {startingPcb
+                    ? "Starting…"
+                    : project.pcbStatus === "complete"
+                      ? "Re-run PCB review"
+                      : "Run PCB review"}
+                </Button>
+                {project.pcbStatus === "complete" && (
+                  <Link href={`/project/${id}/pcb`}>
+                    <Button size="sm" variant="ghost">
+                      View PCB review
+                    </Button>
+                  </Link>
+                )}
              </div>
            </div>
          ) : isPaused ? (
@@ -385,6 +434,19 @@ export default function ProjectDetailPage({
                      ? "Rebuild placement"
                      : "Build placement plan"}
                </Button>
+                <Button
+                  size="sm"
+                  variant="outline"
+                  disabled={!canStartPcb || startingPcb}
+                  onClick={handlePcbReview}
+                >
+                  <CircuitBoard className="h-4 w-4 mr-1" />
+                  {startingPcb
+                    ? "Starting…"
+                    : project.pcbStatus === "complete"
+                      ? "Re-run PCB review"
+                      : "Run PCB review"}
+                </Button>
                {!canRun && (
                  <span className="text-xs text-muted-foreground">
                    Upload BOM and netlist to enable
@@ -0,0 +1,209 @@
+"use client";
+
+import { use, useEffect, useState } from "react";
+import Link from "next/link";
+import { Button } from "@/components/ui/button";
+import { Card, CardContent, CardHeader, CardTitle } from "@/components/ui/card";
+import { PipelineStepper } from "@/components/progress/pipeline-stepper";
+import { usePcbProgress } from "@/hooks/use-pcb-progress";
+import {
+  cancelPcbPipeline,
+  fetchPcbInventory,
+  fetchProject,
+  startPcbPipeline,
+} from "@/lib/api";
+import {
+  ArrowLeft,
+  CheckCircle2,
+  Loader2,
+  OctagonX,
+  CircuitBoard,
+} from "lucide-react";
+
+export default function PcbReviewPage({
+  params,
+}: {
+  params: Promise<{ id: string }>;
+}) {
+  const { id } = use(params);
+  const [projectName, setProjectName] = useState("");
+  const [pcbStatus, setPcbStatus] = useState<string>("draft");
+  const [inventory, setInventory] = useState<{
+    nets: Array<Record<string, unknown>>;
+    domains: string[];
+    group_count: number;
+  } | null>(null);
+  const [cancelling, setCancelling] = useState(false);
+  const [starting, setStarting] = useState(false);
+  const [statusLoaded, setStatusLoaded] = useState(false);
+
+  const active = pcbStatus === "queued" || pcbStatus === "running";
+  const alreadyDone = pcbStatus === "complete";
+  const { steps, done, cancelled, error, summary, started } = usePcbProgress(
+    id,
+    statusLoaded && active,
+  );
+
+  useEffect(() => {
+    fetchProject(id)
+      .then((p) => {
+        setProjectName(p.name);
+        setPcbStatus(p.pcbStatus ?? "draft");
+        setStatusLoaded(true);
+      })
+      .catch(() => setStatusLoaded(true));
+  }, [id]);
+
+  useEffect(() => {
+    if (done) setPcbStatus("complete");
+  }, [done]);
+
+  useEffect(() => {
+    if (!statusLoaded) return;
+    if (!alreadyDone && !done) return;
+    fetchPcbInventory(id)
+      .then(setInventory)
+      .catch(() => setInventory(null));
+  }, [id, alreadyDone, done, statusLoaded]);
+
+  const handleCancel = async () => {
+    setCancelling(true);
+    try {
+      await cancelPcbPipeline(id);
+    } catch {
+      // may already be finished
+    } finally {
+      setCancelling(false);
+    }
+  };
+
+  const handleStart = async () => {
+    setStarting(true);
+    try {
+      await startPcbPipeline(id);
+      setPcbStatus("queued");
+      window.location.reload();
+    } catch (e) {
+      setStarting(false);
+      alert(e instanceof Error ? e.message : "Failed to start PCB review");
+    }
+  };
+
+  const finished = alreadyDone || done;
+  const isRunning = statusLoaded && active && !done && !cancelled && !error;
+  const isQueued = isRunning && !started;
+
+  return (
+    <div className="flex-1 p-6 max-w-3xl mx-auto w-full space-y-6">
+      <div className="flex items-start justify-between gap-4">
+        <div>
+          <h1 className="text-lg font-semibold">PCB review</h1>
+          <p className="text-sm text-muted-foreground">
+            {projectName ? `${projectName} · ` : ""}
+            Exam of the existing board — not auto-placement
+          </p>
+        </div>
+        <div className="flex items-center gap-2">
+          <Link href={`/project/${id}/report?domain=layout`}>
+            <Button size="sm" variant="ghost">
+              Report
+            </Button>
+          </Link>
+          <Link href={`/project/${id}`}>
+            <Button size="sm" variant="outline">
+              <ArrowLeft className="h-4 w-4 mr-1" />
+              Project
+            </Button>
+          </Link>
+        </div>
+      </div>
+
+      {!statusLoaded && (
+        <div className="flex items-center gap-2 text-sm text-muted-foreground">
+          <Loader2 className="h-4 w-4 animate-spin" />
+          Checking PCB review status…
+        </div>
+      )}
+
+      {isQueued && (
+        <div className="flex items-center gap-3 p-4 rounded-lg border border-blue-500/30 bg-blue-500/5">
+          <Loader2 className="h-5 w-5 text-blue-600 animate-spin" />
+          <p className="text-sm">Queued — starting PCB worker…</p>
+        </div>
+      )}
+
+      {isRunning && !isQueued && (
+        <Card>
+          <CardHeader className="pb-2">
+            <CardTitle className="text-base">Progress</CardTitle>
+          </CardHeader>
+          <CardContent>
+            <PipelineStepper steps={steps} />
+            <div className="mt-4">
+              <Button
+                size="sm"
+                variant="outline"
+                disabled={cancelling}
+                onClick={handleCancel}
+              >
+                <OctagonX className="h-4 w-4 mr-1" />
+                {cancelling ? "Cancelling…" : "Cancel"}
+              </Button>
+            </div>
+          </CardContent>
+        </Card>
+      )}
+
+      {error && (
+        <p className="text-sm text-destructive">{error}</p>
+      )}
+
+      {cancelled && (
+        <p className="text-sm text-muted-foreground">PCB review cancelled.</p>
+      )}
+
+      {finished && !cancelled && !error && (
+        <Card>
+          <CardHeader className="pb-2">
+            <CardTitle className="text-base flex items-center gap-2">
+              <CheckCircle2 className="h-4 w-4 text-emerald-600" />
+              Review complete
+            </CardTitle>
+          </CardHeader>
+          <CardContent className="space-y-3 text-sm">
+            <p>
+              {summary?.findings ?? "—"} findings · {summary?.domains ?? inventory?.domains.length ?? "—"} domains ·{" "}
+              {summary?.groups ?? inventory?.group_count ?? "—"} groups
+            </p>
+            {inventory && (
+              <p className="text-muted-foreground">
+                {inventory.nets.length} routed nets inventoried (lengths / pairs / Z0 when stackup exists).
+              </p>
+            )}
+            <div className="flex flex-wrap gap-2">
+              <Link href={`/project/${id}/report?domain=layout`}>
+                <Button size="sm">View layout findings</Button>
+              </Link>
+              <Button
+                size="sm"
+                variant="outline"
+                disabled={starting}
+                onClick={handleStart}
+              >
+                <CircuitBoard className="h-4 w-4 mr-1" />
+                {starting ? "Starting…" : "Re-run PCB review"}
+              </Button>
+            </div>
+          </CardContent>
+        </Card>
+      )}
+
+      {statusLoaded && pcbStatus === "draft" && (
+        <Button size="sm" disabled={starting} onClick={handleStart}>
+          <CircuitBoard className="h-4 w-4 mr-1" />
+          {starting ? "Starting…" : "Run PCB review"}
+        </Button>
+      )}
+    </div>
+  );
+}