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FPGA-Neural/hardware/v2/logs/synthesis.log
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micheleandClaude Sonnet 5 63cac6a7e5 perf(v2): shared activation cache - further 1.66-2.00x real speedup (DEC-0016)
Implements optimization #2 from the final benchmark campaign's own
recommendation, on top of DEC-0015's word-level burst rewrite: a new
shared activation_cache.v module fetches a given activation (X)
vector from PSRAM once instead of once per neuron sharing it - the
exact redundant traffic pattern the dense-layer workloads in this
project's benchmark suite exhibit.

Each memory_manager's own prefetch_engine now fetches WEIGHTS only;
the activation half is requested from the shared cache instead
(single-tag, tile-granular, N_SLOTS request ports, its own real
word-level PSRAM backend via a new dedicated arbiter port).
dataflow_core.v/slot_mem_arbiter.v/neural_multiprocessor.v widened to
N_SLOTS+1 ports to arbitrate the cache's traffic alongside each
slot's weight traffic.

Two real bugs found and fixed during implementation (ERR-0010): a
target-bank/pending-bank race in memory_manager.v's activation-cache
wiring (the same bug class ERR-0006 already fixed once for
pf_target_bank - a later handoff's queued request can overwrite which
bank an earlier, still-in-flight request's ack applies to), and a
repeat of ERR-0009's N_SLOTS=1 zero-width replication bug in
activation_cache.v itself.

Real, measured results: the full final-benchmark campaign (24/24
workload/config combinations) re-verified bit-exact. D-Stress cycles
fall a further 1.66-2.00x on top of DEC-0015 (~4x combined vs the
original byte-level baseline). But the cache's real Fmax cost is much
steeper than DEC-0015's own: N_SLOTS=2 (the recommended default,
DEC-0014) drops from 133.58 to 87.72 MHz (-34%, margin over 80MHz
shrinks from +67% to +9.7%), and N_SLOTS=4 drops to 65.01 MHz - now
FAILING the 80MHz target it previously passed. Combined real
wall-clock speedup vs the original baseline: N=1 3.86x, N=2 2.45x
(both real net wins); N=4 is a real regression once its own now-failing
Fmax is honestly used, though N=4 was never the recommended
configuration.

N_SLOTS=2 remains the recommended default (DEC-0014 unaffected) with
a thinner but still real Fmax margin. Cache hit-detection pipelining
is flagged as concrete follow-up work if N_SLOTS>2 is ever needed with
the cache active - not attempted this round.

Logged: simulation/synthesis/timing/benchmark/decisions (DEC-0016)/
experiments (EXP-0016)/errors (ERR-0010)/development.log, ROADMAP.md
updated.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
2026-09-05 20:59:14 +02:00

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# V2 synthesis log -- solo append, mai troncato/sovrascritto (vedi README.md)
# Nessuna entry ancora -- popolato incrementalmente man mano che avanza lo sviluppo V2.
[2026-09-05] EXP-0001 -- neural_processor (P_IN=8, ACC_WIDTH=32)
LUT: 55 FF: 533 DSP(MULT18X18D): 8 BRAM: 0 CCU2C: 96
CHECK: 0 problems. 36 warnings, all "multiple conflicting drivers for
neural_processor.\gi" -- benign Yosys quirk for an `integer` used as
a synthesizable for-loop index in stage 0's unrolled always block,
not a real multi-driver conflict (cross-verified functionally
correct on 2 independent simulators). Log: hardware/v2/synthesis/
neural_processor_p8/yosys.log
[2026-09-05] EXP-0002 -- neural_processor (P_IN=8, ACC_WIDTH=24)
LUT: 49 FF: 509 DSP(MULT18X18D): 8 BRAM: 0 CCU2C: 88
CHECK: 0 problems, same 36 benign warnings as EXP-0001.
Log: hardware/v2/synthesis/neural_processor_p8_acc24/yosys.log
[2026-09-05] EXP-0003 -- neural_processor_array via
harness_neural_processor_array.v (synthesis-only wrapper, see
errors.log ERR-0005), N_PROCESSORS in {1,2,4,8}, P_IN=8
N=1: LUT=59 FF=409 MULT18X18D=8 CCU2C=96
N=2: LUT=106 FF=786 MULT18X18D=16 CCU2C=192
N=4: LUT=207 FF=1540 MULT18X18D=32 CCU2C=384
N=8: LUT=374 FF=3048 MULT18X18D=64 CCU2C=768
CHECK: 0 problems in all 4 configurations. Perfectly linear scaling in
N confirms no unintended cross-processor resource sharing (a first,
flawed harness attempt fed identical data to every processor/lane
and Yosys silently deduplicated down to 1x regardless of N -- caught
by checking for exactly this linearity before trusting the numbers).
[2026-09-05] EXP-0004 -- activation_buffer/weight_buffer/result_buffer,
2 depths each
activation_buffer D=4096: LUT=37 FF=30 DP16KD=2 (D=256: LUT=21 FF=26 DP16KD=1)
weight_buffer D=512: LUT=88 FF=139 DP16KD=2 (D=64: LUT=73 FF=136 DP16KD=2)
result_buffer D=4096: LUT=37 FF=30 DP16KD=2 (D=256: LUT=21 FF=26 DP16KD=1)
CHECK: 0 problems, all 6 configs correctly infer DP16KD (no LUT-RAM
fallback). weight_buffer's DP16KD count does NOT drop with depth
(width-bound, not depth-bound -- see decisions.log / benchmark.log).
[2026-09-05] EXP-0005 -- memory_manager + prefetch_engine (standalone)
LUT4=851 TRELLIS_FF=789 CCU2C=108 MULT18X18D=0 (expected, no
multiplication in this module). CHECK: 0 problems.
[2026-09-05] EXP-0006 -- neural_director (N_SLOTS=4, standalone)
LUT4=382 TRELLIS_FF=366 CCU2C=4 DSP=0. CHECK: 0 problems.
[2026-09-05] EXP-0007 -- dependency_manager (N_NODES=16, MAX_DEPS=4)
LUT4=763 TRELLIS_FF=474 CCU2C=0 DSP=0. CHECK: 0 problems.
[2026-09-05] EXP-0008 -- dataflow_core (M7 full integration, via
harness_dataflow_core.v -- see errors.log ERR-0005 for why a harness
is needed: bare per-slot Memory Backend Interface ports alone total
280 bits at N_SLOTS=4, exceeding the LFE5U-45F-8BG381's ~245 TRELLIS_IO
budget)
N_SLOTS=2: LUT4=2127 CCU2C=248 TRELLIS_FF=2505 MULT18X18D=16 DP16KD=0
N_SLOTS=4: LUT4=3953 CCU2C=500 TRELLIS_FF=4688 MULT18X18D=32 DP16KD=0
CHECK: 0 problems on both configs (same 32 benign "multiple conflicting
drivers for ...neural_processor.\gi" warnings per neural_processor
instance already documented in EXP-0001 -- an `integer` for-loop
index shared across two of neural_processor's own always blocks, not
a real multi-driver conflict). DP16KD=0 on both is expected: M3's
BRAM-backed buffers (activation/weight/result_buffer) are
deliberately NOT instantiated inside dataflow_core yet (decisions.log
DEC-0009). DSP scales exactly 8/slot (matches P_IN=8, consistent with
every prior per-processor DSP measurement since M1/M2).
[2026-09-05] EXP-0009 -- neural_multiprocessor (M8, N_SLOTS=2, real
standalone top-level synthesis -- no timing harness needed: real PSRAM
pins replace dataflow_core's wide per-slot arrays, total 157 port bits,
well under the LFE5U-45F-8BG381's ~245 TRELLIS_IO budget)
LUT4=3145 CCU2C=388 TRELLIS_FF=3659 MULT18X18D=16 DP16KD=0
TRELLIS_DPR16X4=45 (small LUT-based distributed RAM, inferred from
neural_director's shallow QUEUE_DEPTH-entry job queue -- not BRAM,
same primitive class already seen in M7's own harness stat)
$_TBUF_=16 (tri-state buffers for the bidirectional psram_dq bus,
from V1's own unmodified psram_controller.v)
CHECK: 0 problems (same 32 benign "multiple conflicting drivers for
...neural_processor.\gi" warnings documented since EXP-0001).
[2026-09-05] EXP-0011 -- dataflow_core N_SLOTS=8 (M10, "numero
processor" axis, via harness_dataflow_core.v, extending M7's own
N_SLOTS=2/4 sweep to the real DSP ceiling predicted by DEC-0005)
LUT4=6439 CCU2C=996 TRELLIS_FF=9053 MULT18X18D=64 (64/72=88.9% of
the LFE5U-45F's total DSP budget -- matches DEC-0005's M2-era
prediction almost exactly, since dataflow_core's per-slot DSP cost
is just neural_processor's own P_IN=8 DSP cost x N_SLOTS)
DP16KD=0 (expected, DEC-0009). CHECK: 0 problems (same benign
"multiple conflicting drivers" warnings as every other neural_processor
instantiation since EXP-0001).
[2026-09-05] EXP-0014 -- neural_multiprocessor N_SLOTS=1 and N_SLOTS=4
(final benchmark campaign, real standalone top-level synthesis, no
harness needed -- same 157-pin real-PSRAM-pin methodology as N_SLOTS=2,
EXP-0009)
N_SLOTS=1: LUT4=2642 CCU2C=200 TRELLIS_FF=2240 MULT18X18D=8 DP16KD=0
N_SLOTS=4: LUT4=7552 CCU2C=768 TRELLIS_FF=6495 MULT18X18D=32 DP16KD=0
(N_SLOTS=2 reference, EXP-0009: LUT4=4191 CCU2C=388 FF=3659 DSP=16 DP16KD=0)
CHECK: 0 problems on both, same benign warnings as every other
neural_processor instantiation since EXP-0001.
[2026-09-05] EXP-0015 -- neural_multiprocessor N_SLOTS=1/2/4 after the
word-level burst-read rewrite (DEC-0015), real standalone synthesis,
no harness needed
N_SLOTS=1: LUT4=1995 CCU2C=200 TRELLIS_FF=2217 MULT18X18D=8 DP16KD=0
N_SLOTS=2: LUT4=3166 CCU2C=388 TRELLIS_FF=3655 MULT18X18D=16 DP16KD=0
N_SLOTS=4: LUT4=5824 CCU2C=768 TRELLIS_FF=6529 MULT18X18D=32 DP16KD=0
CHECK: 0 problems on all three (same benign warnings as every prior
neural_processor instantiation since EXP-0001). Resource cost is
essentially unchanged from the pre-rewrite byte-level numbers
(EXP-0014: LUT4 2642/4191/7552, FF 2240/3659/6495) -- widening the
backend to 16-bit + lb_n/ub_n cost a small amount of LUT4 in some
configs and saved some in others (word-level control logic is
simpler than byte-indexing logic in prefetch_engine.v), net roughly
flat.
[2026-09-05] EXP-0016 -- neural_multiprocessor N_SLOTS=1/2/4 after
adding activation_cache.v (DEC-0016), real standalone synthesis, no
harness needed
N_SLOTS=1: LUT4=2760 CCU2C=202 TRELLIS_FF=2405 MULT18X18D=8 DP16KD=0
N_SLOTS=2: LUT4=4359 CCU2C=366 TRELLIS_FF=3924 MULT18X18D=16 DP16KD=0
N_SLOTS=4: LUT4=9158 CCU2C=698 TRELLIS_FF=7986 MULT18X18D=32 DP16KD=0
CHECK: 0 problems on all three (same benign warnings as always).
Resource cost is modest (activation_cache itself is small -- a
16-tile x 64-bit store plus N_SLOTS-way pending/hit logic).