fix(v2): resolve ERR-0025 Part B - SRAM read timing bug in weight/activation memory

Root-causes and fixes the real, disclosed defect left open at the end
of the previous STEP20 commit: the board-level SPI host interface
produced wrong compute results when jobs were dispatched with
realistic (widely time-separated) pacing, even though job registration
itself was already confirmed correct at the dependency_manager
handshake.

Root cause: nms_weight_packed.v and nms_activation_replicated.v both
used a REGISTERED SRAM read (rd_data_reg <= mem[addr], one full clock
of latency), but nms_memory_manager_stream_wide.v's own read-ahead
pipeline (its `rd_pending` bit) is designed around a COMBINATIONAL
read -- a request issued this cycle produces data already valid to
capture the very next cycle. A busy, multi-tile job (e.g. the STEP19
D-Stress regression, 16 tiles/neuron) never exposes the mismatch,
since its own weight/activation prefetch always runs far enough ahead
that any given tile has been sitting stable in the SRAM for many
cycles by the time it's actually consumed. An uncontested single-tile
job has zero such margin: its one tile's read fires on the exact edge
the data nominally becomes ready, landing squarely on the missing
cycle and permanently latching stale/zero data.

Fixed by making both SRAMs' reads combinational, with an explicit
same-cycle fill/read address-match bypass for the one hazard a plain
combinational read alone would still miss. No FSM, arbiter, or SDRAM
controller logic was touched.

Verified (Verilator, per this project's own standing DEC-0004
protocol):
- tb_fpga_neural_v2_top_smoke.v: 11/11 PASS -- single job, back-to-back
  jobs, a realistic ~85us-gap job pair, and a parametric sweep of
  inter-job gaps (100ns/5000ns/50000ns).
- STEP19 D-Stress N=2: 49788 cycles, 256/256 bit-exact -- identical
  cycle count to before this fix (zero regression).
- STEP19 D-Stress N=4: 49771 cycles, 256/256 bit-exact -- identical
  cycle count to before this fix (zero regression).
- tb_sdram_unified_backend.v (40/40) and tb_spi_host_bridge.v (18/18)
  reconfirmed unaffected.

The physical SPI host interface is now verified correct end-to-end.
Real synthesis/P&R of the board-level top (fpga_neural_v2_top.v) is
the deliberate next step, not yet performed this round.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
This commit is contained in:
2026-09-06 17:33:45 +02:00
co-authored by Claude Sonnet 5
parent 18bf038ed5
commit 68f3c5e403
7 changed files with 329 additions and 97 deletions
@@ -38,16 +38,43 @@ module nms_activation_replicated #(
generate
for (g = 0; g < N_SLOTS; g = g + 1) begin : GEN_COPY
reg [DATA_WIDTH*P_IN-1:0] mem [0:MAX_TILES-1];
reg [DATA_WIDTH*P_IN-1:0] rd_data_reg;
always @(posedge clk) begin
if (fill_we)
mem[fill_addr] <= fill_data;
if (rd_en[g])
rd_data_reg <= mem[rd_addr_flat[g*TIW +: TIW]];
end
assign rd_data_flat[g*DATA_WIDTH*P_IN +: DATA_WIDTH*P_IN] = rd_data_reg;
// ROOT CAUSE (found via STEP20's own board-level SPI
// integration smoke test, ERR-0025 Part B): this read used
// to be REGISTERED (rd_data_reg <= mem[addr], gated by
// rd_en[g]) -- a full extra clock cycle of latency beyond
// what nms_memory_manager_stream_wide.v's own read-ahead
// pipeline (its `rd_pending` bit) actually assumes. That
// pipeline issues a read one cycle and captures the result
// the VERY NEXT cycle -- correct only if this memory's own
// read is COMBINATIONAL (address in this cycle, data
// already valid this same cycle), not registered (address
// in this cycle, data valid only the cycle after). A busy,
// multi-tile job never exposes the extra cycle because its
// own weight/activation prefetch always runs far enough
// ahead that, by the time a given tile is actually
// consumed, that data has been sitting stable for many
// cycles already. An uncontested single-tile job has zero
// such margin: its first (only) tile's read fires on the
// exact edge the data becomes nominally "ready", and the
// consumer captured one real cycle before the registered
// output ever updated -- permanently latching stale
// (all-zero, reset-value) data. Fixed by making the read
// itself combinational, matching the consumer's actual
// latency assumption, with NO change to any FSM timing.
// The same-cycle fill/read-to-the-same-address case (fill_we
// and this slot's own read targeting the identical tile on
// the identical edge) is bypassed explicitly, since mem[]
// itself will not show a same-edge write until the NEXT
// cycle even with a combinational read.
wire rd_bypass = fill_we && (fill_addr == rd_addr_flat[g*TIW +: TIW]);
assign rd_data_flat[g*DATA_WIDTH*P_IN +: DATA_WIDTH*P_IN] =
rd_bypass ? fill_data : mem[rd_addr_flat[g*TIW +: TIW]];
end
endgenerate
+21 -4
View File
@@ -35,17 +35,34 @@ module nms_weight_packed #(
for (g = 0; g < N_SLOTS; g = g + 1) begin : GEN_SLOT
for (p = 0; p < P_IN; p = p + 1) begin : GEN_LANE
reg [DATA_WIDTH-1:0] mem [0:MAX_TILES-1];
reg [DATA_WIDTH-1:0] rd_data_reg;
always @(posedge clk) begin
if (fill_we[g])
mem[fill_addr_flat[g*TIW +: TIW]] <=
fill_data_flat[g*DATA_WIDTH*P_IN + p*DATA_WIDTH +: DATA_WIDTH];
if (rd_en[g])
rd_data_reg <= mem[rd_addr_flat[g*TIW +: TIW]];
end
assign rd_data_flat[g*DATA_WIDTH*P_IN + p*DATA_WIDTH +: DATA_WIDTH] = rd_data_reg;
// ROOT CAUSE (STEP20, ERR-0025 Part B) -- see
// nms_activation_replicated.v's own header for the
// full writeup: this read must be COMBINATIONAL, not
// registered, to match nms_memory_manager_stream_wide.v's
// own `rd_pending` pipeline's actual 1-cycle latency
// assumption (issue this cycle, capture next cycle). A
// registered read added a second, uncounted cycle of
// latency that a busy multi-tile job's own prefetch
// lead time always absorbed invisibly, but an
// uncontested single-tile job's first (only) tile does
// not -- permanently latching stale/zero data. The
// same-cycle fill/read bypass covers the one case a
// combinational read alone would still miss: a fill
// and a read to the identical address landing on the
// identical edge (mem[] itself only reflects a
// same-edge write starting the NEXT cycle).
wire rd_bypass = fill_we[g] &&
(fill_addr_flat[g*TIW +: TIW] == rd_addr_flat[g*TIW +: TIW]);
assign rd_data_flat[g*DATA_WIDTH*P_IN + p*DATA_WIDTH +: DATA_WIDTH] =
rd_bypass ? fill_data_flat[g*DATA_WIDTH*P_IN + p*DATA_WIDTH +: DATA_WIDTH]
: mem[rd_addr_flat[g*TIW +: TIW]];
end
end
endgenerate