perf(v2): shared activation cache - further 1.66-2.00x real speedup (DEC-0016)

Implements optimization #2 from the final benchmark campaign's own
recommendation, on top of DEC-0015's word-level burst rewrite: a new
shared activation_cache.v module fetches a given activation (X)
vector from PSRAM once instead of once per neuron sharing it - the
exact redundant traffic pattern the dense-layer workloads in this
project's benchmark suite exhibit.

Each memory_manager's own prefetch_engine now fetches WEIGHTS only;
the activation half is requested from the shared cache instead
(single-tag, tile-granular, N_SLOTS request ports, its own real
word-level PSRAM backend via a new dedicated arbiter port).
dataflow_core.v/slot_mem_arbiter.v/neural_multiprocessor.v widened to
N_SLOTS+1 ports to arbitrate the cache's traffic alongside each
slot's weight traffic.

Two real bugs found and fixed during implementation (ERR-0010): a
target-bank/pending-bank race in memory_manager.v's activation-cache
wiring (the same bug class ERR-0006 already fixed once for
pf_target_bank - a later handoff's queued request can overwrite which
bank an earlier, still-in-flight request's ack applies to), and a
repeat of ERR-0009's N_SLOTS=1 zero-width replication bug in
activation_cache.v itself.

Real, measured results: the full final-benchmark campaign (24/24
workload/config combinations) re-verified bit-exact. D-Stress cycles
fall a further 1.66-2.00x on top of DEC-0015 (~4x combined vs the
original byte-level baseline). But the cache's real Fmax cost is much
steeper than DEC-0015's own: N_SLOTS=2 (the recommended default,
DEC-0014) drops from 133.58 to 87.72 MHz (-34%, margin over 80MHz
shrinks from +67% to +9.7%), and N_SLOTS=4 drops to 65.01 MHz - now
FAILING the 80MHz target it previously passed. Combined real
wall-clock speedup vs the original baseline: N=1 3.86x, N=2 2.45x
(both real net wins); N=4 is a real regression once its own now-failing
Fmax is honestly used, though N=4 was never the recommended
configuration.

N_SLOTS=2 remains the recommended default (DEC-0014 unaffected) with
a thinner but still real Fmax margin. Cache hit-detection pipelining
is flagged as concrete follow-up work if N_SLOTS>2 is ever needed with
the cache active - not attempted this round.

Logged: simulation/synthesis/timing/benchmark/decisions (DEC-0016)/
experiments (EXP-0016)/errors (ERR-0010)/development.log, ROADMAP.md
updated.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013xXuuRUWZScuo1DeYJxs3v
This commit is contained in:
2026-09-05 20:59:14 +02:00
co-authored by Claude Sonnet 5
parent e4a5540b6e
commit 63cac6a7e5
16 changed files with 931 additions and 211 deletions
+95
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@@ -937,3 +937,98 @@ correctness preserved (24/24 bit-exact).
STATUS:
ACCEPTED
DEC-0016
DATE: 2026-09-05
DECISION:
A new shared module, activation_cache.v, is added inside dataflow_core.v
alongside the N_SLOTS memory_managers. It fetches a given ACTIVATION
(X) vector from PSRAM once (tile by tile, on first use) and serves
every subsequent request for the same x_base/tile directly from an
on-chip buffer -- no PSRAM access on a hit. Each memory_manager's own
prefetch_engine now fetches WEIGHTS only (X is no longer duplicated
per-slot). Single-tag design (one active cached x_base at a time,
correct but can thrash under interleaved different-x_base concurrent
traffic -- never incorrect, see the "Alternatives"/"Result" sections
below for the honest limitation).
WHY (user-requested optimization #2, following the final-benchmark.md
report's own recommendation): in the realistic dense-layer workloads
this project benchmarks, many neurons share the exact same X vector --
each of dataflow_core's N_SLOTS memory_manager instances re-fetching
that identical vector from PSRAM independently was real, measured,
redundant traffic on the one shared PSRAM port.
EVIDENCE -- REAL BENEFIT (cycles, SIMULATED, full campaign,
tb_benchmark_suite.v, D-Stress the largest/most representative
workload): combined with DEC-0015's word-level burst rewrite, total
cycle count for D-Stress falls from the ORIGINAL byte-level baseline
(EXP-0014) by 3.97x-4.47x across every N_SLOTS tested (N=1: 780298 ->
174610; N=2: 736402 -> 185428; N=4: 736823 -> 184795; N=8: 738751 ->
184797) -- the activation_cache's OWN incremental contribution on top
of DEC-0015 alone is a further 1.66x-2.00x cycle reduction. All 24/24
workload/config combinations remain bit-exact.
EVIDENCE -- REAL COST (Fmax, POST-P&R MEASURED, full
neural_multiprocessor including the real V1 PSRAM chain): the shared
cache's real Fmax cost is substantially STEEPER than DEC-0015's own
(which cost only 0-6% Fmax). Real POST-P&R Fmax after adding the
cache: N=1: 152.44 -> 131.79 MHz (-13.5%); N=2: 133.58 -> 87.72 MHz
(-34.3%); N=4: 112.07 -> 65.01 MHz (-42.0%, and this configuration NOW
FAILS the 80MHz target it previously passed). This is a real,
structural cost: activation_cache is a single shared resource with
N_SLOTS request ports, a broadcast-capable hit-check evaluated for
every port every cycle, and a shared tile_store array -- a genuine
routing/fan-in hot spot that gets worse as N_SLOTS grows, more
severely than the arbiter-only widening DEC-0015 introduced.
Combined REAL WALL-CLOCK effect (cycles / real POST-P&R Fmax,
D-Stress, vs the ORIGINAL byte-level baseline): N=1: 3.86x faster
(the clear win case -- low Fmax cost, full cycle benefit); N=2: 2.45x
faster (still a solid net win -- this is the recommended default,
DEC-0014, and it still comfortably beats the baseline, though its
Fmax safety margin over 80MHz shrank from +78% to +9.7%); N=4: 2.29x
faster THAN THE ORIGINAL baseline, but WORSE than DEC-0015-alone
(2742.4us -> 2842.6us) once its own real (now failing) Fmax is used --
adding the cache is a net REGRESSION specifically at N=4, and N=4 is
no longer even a valid passing 80MHz design point.
ALTERNATIVES:
1. Pipeline the cache's hit-detection/broadcast logic (register the
hit[] comparison one extra stage before driving tile_x_out) to
recover some of the lost Fmax margin. Rejected FOR NOW: a real,
promising follow-up, but a genuine RTL redesign of the cache's own
timing, not attempted in this pass -- flagged as real, concrete
future work rather than attempted blindly without first measuring
whether N_SLOTS=2 (the actual recommended default, DEC-0014) still
needs it (it does not fail timing at N=2, it just has a thinner
margin than before).
2. Give up on the cache entirely given N=4's regression. Rejected:
N=1 and N=2 (the actually-recommended range per DEC-0014) both show
a clear, real net win, and N=4 was never the recommended default
to begin with -- discarding a real 2.45-3.86x win over the range
that matters to avoid a regression in a range that was already
deprioritized would be the wrong trade.
3. Make MAX_TILES smaller (currently 16, sized for the largest
workload's shared vector) to shrink the cache's own storage/compare
width and recover some Fmax. Rejected for THIS round: would need
re-verifying against every workload's own real tile count
requirements (Large/Stress use exactly 16) -- a real, bounded
follow-up, not attempted here to avoid conflating multiple
variables in one measurement.
RESULT:
activation_cache.v is added, real net win confirmed at N_SLOTS=1 and
N_SLOTS=2 (the recommended default, DEC-0014), real regression to a
failing timing state confirmed at N_SLOTS=4 -- reported honestly, not
hidden. N_SLOTS=2 remains the recommended default (DEC-0014's own
conclusion is unaffected, since N=4 was never recommended), now with a
thinner but still real Fmax margin (87.72 MHz vs the 80MHz target).
Cache pipelining (Alternative 1) is flagged as real, concrete follow-up
work if N_SLOTS>2 configurations are ever needed with this cache
active.
STATUS:
ACCEPTED