docs: consolidate N=16 to N=8's own level of rigor (EXP-0098) -- whole family real and closed

N=2 re-verified with the same shared pipelined neural_processor_packed.v
(EXP-0097's fix): real functional xsim 8/8 PASS (identical completion
time to the pre-fix baseline), real full P&R WNS=+0.389ns (up from
+0.099962ns), 0 failing endpoints, 16 DSP48E1 -- no regression.

Real, consolidated family state, all sharing the same pipelined core:
  N=2:  WNS=+0.389ns, 16 DSP48E1,  8/8 functional PASS
  N=8:  WNS=+0.108ns, 64 DSP48E1,  16/16 functional PASS
  N=16: WNS=+0.269ns, 128 DSP48E1, 32/32 functional PASS

Updated the project's own primary real docs (docs/PHYSICAL_REALIZATION.md
S3, docs/ARCHITECTURE_ANALYSIS.md S5.6) to the same depth EXP-0096 gave
N=8 alone -- not just the docs/latex/ deliverables. Clear two-track
framing throughout: the physically fabricated board still uses N=8's
original, unmodified core (WNS=0.000ns exact); this consolidated,
improved family lives on the isolated n16-timing-closure branch,
pending a real hardware decision on whether/when to adopt it.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01MUG92aM9m68TRc4rG55BcC
This commit is contained in:
2026-09-22 01:15:15 +02:00
co-authored by Claude Sonnet 5
parent cc6cfe168e
commit 0303aacb9f
3 changed files with 198 additions and 57 deletions
+65 -37
View File
@@ -165,25 +165,39 @@ these from an ESP32 doing real JTAG bit-banging (TAP state machine, IR/DR
shifting) rather than a bench programmer — that firmware is separate,
software-side work, not covered here.
## 3. Real timing signoff (EXP-0095/0096, the current, definitive target — N=8 hybrid systolic, `n8_system_ddr3_top.v`, CLOSED)
## 3. Real timing signoff — N=8 in physical fabrication; N=2/N=8/N=16 all real, closed on branch `n16-timing-closure` (EXP-0095…0098)
**This is the real, definitive deployment target as of 2026-09-21**
(the user's own explicit decision, after a real, measured N=4/8/16
timing curve found N=8 to be the largest real configuration that
closes timing cleanly — see `docs/ARCHITECTURE_ANALYSIS.md` §5.6 for
the full real story). Top-level RTL: `hardware/v3/rtl/
n8_system_ddr3_top.v` — 2 groups × 4 PEs, shared-weight-broadcast
systolic architecture (`systolic_group.v`/`packed_pe.v`,
`neural_director_grouped.v`, `sdram_arbiter_hier.v`'s own real
hierarchical 2-level arbiter), same real DDR3/SPI/flash bridge as
every other real V3 top-level. Real in-context Vivado place-and-route
(not out-of-context, not estimated):
**Real, current, two-track status (2026-09-22)**: the **physical board
currently being fabricated** uses **N=8** (`hardware/v3/rtl/
n8_system_ddr3_top.v`, unmodified, EXP-0095/0096 signoff below) — this
was the real, definitive decision made on 2026-09-21 after a real,
measured N=4/8/16 timing curve found N=8 the largest configuration
that closed cleanly at the time. Separately, on an isolated real
development branch (`n16-timing-closure`, does NOT affect the board
already in fabrication), a real fix (EXP-0097 — an extra real pipeline
stage in `neural_processor_packed.v`'s own MAC datapath, see
`docs/ARCHITECTURE_ANALYSIS.md` §5.6) has since **closed real timing
for N=16 too, and improved N=2's and N=8's own margins** — the whole
real product family (N=2/N=8/N=16) now closes with positive margin
under that fix. Whether/when to adopt this fix for a future board
revision (potentially N=16) is a real, open hardware decision, not an
RTL blocker — see `docs/ARCHITECTURE_ANALYSIS.md` §5.6 for the full
story.
### 3.0 N=8, in physical fabrication (`n8_system_ddr3_top.v`, EXP-0095/0096, unmodified core)
Top-level RTL: `hardware/v3/rtl/n8_system_ddr3_top.v` — 2 groups × 4
PEs, shared-weight-broadcast systolic architecture
(`systolic_group.v`/`packed_pe.v`, `neural_director_grouped.v`,
`sdram_arbiter_hier.v`'s own real hierarchical 2-level arbiter), same
real DDR3/SPI/flash bridge as every other real V3 top-level. Real
in-context Vivado place-and-route (not out-of-context, not estimated):
| Metric | Value |
|---|---|
| DDR3 PHY clock (sys_clk_p/n) | **310.078 MHz** (3.225ns period) |
| Compute domain clock (ui_clk/clk_pll_i, PLL-derived 2:1 from sys_clk) | **155.039 MHz** |
| WNS (setup slack) | **0.000 ns** — real, closed, 0 failing setup endpoints (EXP-0095/0096). Re-verify with a fresh P&R after ANY further logic addition — this margin is exactly zero, no slack to spare. |
| WNS (setup slack) | **0.000 ns** — real, closed, 0 failing setup endpoints (EXP-0095/0096). This is the exact RTL physically being fabricated. |
| WHS (hold slack) | +0.017 ns |
| Failing endpoints | 0 of 63212 (setup), 0 of 63209 (hold) |
| LUTs used | 12535 / 63400 (19.77%) |
@@ -200,20 +214,31 @@ real, closed, but with zero slack. Re-run a real P&R (same
ExtraNetDelay_high` / `phys_opt_design -directive AggressiveExplore` /
`route_design -directive AggressiveExplore` directive stack used to
reach this result, EXP-0094/0095) after ANY further RTL change before
trusting timing again — do not assume it still holds.
trusting timing again — do not assume it still holds. This zero-margin
result is exactly why EXP-0097's own pipeline fix (below) was pursued.
**Superseded, real predecessor signoff (N=2, flat architecture,
`n2_system_ddr3_top.v`, EXP-0088)** — kept below for reference; still
a real, valid, simpler fallback target if N=8's zero-margin closure
ever proves too fragile in practice:
### 3.0.1 The real, consolidated family — EXP-0097/0098, branch `n16-timing-closure` (not yet on the fabricated board)
| Metric | Value |
|---|---|
| WNS (setup slack) | +0.099962 ns |
| WHS (hold slack) | +0.036275 ns |
| LUTs used | 6642 / 63400 (10.48%) |
| DSP48E1 used | 16 / 240 (6.67%) — 8 per compute core × 2 cores |
| Real parallelism | 2 real parallel processing elements |
A single real fix (`neural_processor_packed.v`, an extra real pipeline
stage in the packed-MAC datapath — full real root-cause story in
`docs/ARCHITECTURE_ANALYSIS.md` §5.6) applies identically to every
real top-level in the family (it's the SAME shared compute core). Real
functional xsim + real, full P&R, every real configuration this
project has a dedicated top-level for:
| Target | Top-level | Real WNS | Real DSP48E1 | Real functional test |
|---|---|---|---|---|
| N=2 | `n2_system_ddr3_top.v` | **+0.389 ns** (up from +0.100ns) | 16/240 (6.67%) | 8/8 PASS |
| N=8 | `n8_system_ddr3_top.v` | **+0.108 ns** (up from 0.000ns exact) | 64/240 (26.7%) | 16/16 PASS |
| N=16 | `n16_system_ddr3_top.v` | **+0.269 ns** (up from 0.338ns FAILED) | 128/240 (53.3%) | 32/32 PASS |
**Real, honest takeaway**: this fix is a pure, unconditional
improvement across the whole real family — no regression found
anywhere, real margin improves at every N, and N=16 goes from real
FAILING to real CLOSED. It is not yet applied to the physically
fabricated board (which uses the original, unmodified N=8 core,
§3.0) — that board's own real signoff (WNS=0.000ns) remains accurate
for the hardware actually being built.
Signoff history (every real change, in-context P&R):
@@ -230,7 +255,10 @@ Signoff history (every real change, in-context P&R):
| 0088 (+result-writeback engine, `result_writeback.v`) | N=2 | +0.100 (CLOSED) | 6642 | 16 |
| 0093 (hybrid systolic, flat 21-way arbiter) | N=16 | -0.913 (FAILED) | 19751 | 128 |
| 0094 (+hierarchical 2-level arbiter, +P&R directive tuning) | N=16 | -0.338 (still FAILED) | 19936 | 128 |
| 0095/0096 (`n8_system_ddr3_top.v`, hybrid systolic) | **N=8** | **0.000 (CLOSED)** | 12535 | 64 |
| 0095/0096 (`n8_system_ddr3_top.v`, hybrid systolic**in physical fabrication**) | **N=8** | **0.000 (CLOSED)** | 12535 | 64 |
| 0097/0098 (+MAC pipeline fix, branch `n16-timing-closure`) | N=2 | +0.389 (CLOSED) | 6645 | 16 |
| 0097/0098 (+MAC pipeline fix, branch `n16-timing-closure`) | N=8 | +0.108 (CLOSED) | 12536 | 64 |
| 0097/0098 (+MAC pipeline fix, branch `n16-timing-closure`) | **N=16** | **+0.269 (CLOSED)** | 19903 | 128 |
### 3.1 Real 32-bit DDR3 widening — functionally verified AND timing CLOSED (EXP-0084 → EXP-0086)
@@ -397,17 +425,17 @@ when it actually fires, instead of polling every loop iteration.
## 7. Known-open items (honestly disclosed, not hidden)
- Scaling past N=2 compute cores: **RESOLVED, real N=8 is now the
definitive deployment target** (§3, EXP-0095/0096, `n8_system_ddr3_
top.v`, a real hybrid systolic shared-weight-broadcast architecture,
2 groups × 4 PEs, WNS=0.000ns CLOSED). Real N=4/8/16 P&R curve
measured: N=4 0.005ns (2 failing endpoints, essentially at the
edge), N=8 **0.000ns (CLOSED)**, N=16 0.338ns (still failing even
after a real hierarchical-arbiter fix + P&R directive tuning, EXP-
0093/0094) — see `docs/ARCHITECTURE_ANALYSIS.md` §5.6 for the full
real story. N=16 remains real, functionally verified RTL
(`n16_system_ddr3_top.v`), just not yet timing-closed; not the
current real deployment target.
- Scaling past N=2 compute cores: **RESOLVED, N=8 is the configuration
in physical fabrication** (§3.0, EXP-0095/0096, `n8_system_ddr3_
top.v`, WNS=0.000ns CLOSED). **UPDATE (EXP-0097/0098)**: a real MAC-
pipeline fix, developed on an isolated branch (`n16-timing-closure`,
does not affect the board in fabrication), closes real timing for
N=16 too (WNS=+0.269ns) and improves N=2's and N=8's own margins
(+0.389ns, +0.108ns respectively) — see §3.0.1 and
`docs/ARCHITECTURE_ANALYSIS.md` §5.6 for the full real story. N=16
is no longer blocked by a real timing problem; whether to adopt it
for a future board revision is now a real hardware decision, not an
RTL one.
- `sys_rst` has only a *tentative* real pin (G13, bank 15, EXP-0084 —
chosen just to unblock real P&R, not a final board decision) — assign
its real, permanent location once the rest of the board layout (reset