Confirmed live tonight that the Si4684's automatic front-end tuning
(FE_VARM/VARB properties) is measurably suboptimal on this board: a
129-value ANTCAP sweep (0-128, AN851 Appendix A) at four different FM
frequencies found antcap=102 beats auto-tune by +6 to +11 dB RSSI and
+3 to +11 dB SNR everywhere tested, consistent with the front-end
network component mismatch already logged in
docs/si4684-rf-investigation-report.md — the board's actual matching
network differs from the AN851 reference network those auto-tune
constants were derived from, so a fixed empirical override
compensates for a gap the chip's own algorithm can't see.
Wiring, bottom to top:
- Si4684Driver::tuneFm() already took an antCap byte; threaded it
through core::ITuner::tuneFm() and si4684::Si4684Tuner::tuneFm() as
a new parameter (default 0 = auto, unchanged behaviour for every
existing caller).
- TunerService::tuneFm() takes an optional override instead: omitted,
it falls back to a new defaultFmAntCap_ member so every ordinary FM
tune (seek, scan, station recall, live UI) benefits automatically
once calibrated, not just calls that pass antcap explicitly.
- POST /api/tuner/tune gained an optional "antcap" field for sweeping
live without touching the saved calibration.
- POST /api/tuner/calibrate-antenna commits a sweep result: writes it
to the 24AA025E48 EEPROM's user-writable region (word address 0x00,
separate from the factory-locked EUI-48 at 0xFA-0xFF) via a new
Eeprom24aa::writeFmAntCap()/readFmAntCap() pair, and immediately
updates the live TunerService default — no reboot needed to take
effect, though HardwareBootstrap::boot() also loads it at every
boot so it survives power cycles. Same net::AntennaCalibration
function-pointer bridge pattern as PhoneStreamSink/BleProvisioning,
so components/net stays free of eeprom24aa headers.
Verified end to end on hardware: swept and found 102, saved it via
the new endpoint, confirmed the live default changed immediately,
then power-cycled and confirmed the boot log reports "FM ANTCAP
calibration loaded: 102" and a subsequent default tune reflects it.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_0178rASQ6ZETPMUamvpoR2KR
Wraps ESP-IDF's official wifi_provisioning manager (BLE transport,
protocomm Security1, NimBLE host) so a phone can join the device to
Wi-Fi over the ESP32-S3's own onboard BLE radio, without first
connecting to the 192.168.4.1 SoftAP. Chosen over a custom GATT
service specifically so the existing generic "ESP BLE Provisioning"
iOS/Android apps work today, before the dedicated DigiRadio app
exists — same standard protocol either app would speak.
net::ble_provisioning::start() is additive, not a replacement: it
runs next to the current SoftAP + POST /api/wifi HTTP route inside
NetBootstrap's startSetupMode(), and failing to start it is
non-fatal (same pattern already used there for the SigmaStudio TCP
bridge) — SoftAP setup keeps working either way. Proof-of-possession
is the device's own serial number (same source as the SoftAP SSID),
so pairing requires reading it off the unit rather than being wide
open. On WIFI_PROV_CRED_SUCCESS the received wifi_sta_config_t is
converted to the same core::WifiCredentials type the HTTP handler
uses and saved through the same ISecureStore, then the device
reboots into STA mode — one persistence path regardless of which
transport provisioned it.
BT1035 is unaffected: it's a separate UART-attached classic
Bluetooth module for A2DP output. This uses the ESP32-S3's
independent internal BLE controller, switched to NimBLE (smaller
footprint than Bluedroid, the only host stack needed for a single
peripheral-role GATT service). App binary still has 33% free flash
after pulling in wifi_provisioning/protocomm/NimBLE.
Verified: idf.py build, doxygen (0 warnings), check-manual-sync,
check_si4684_blobs, ctest (19/19) all green. Not yet tested with a
real BLE provisioning app or on hardware — board is disconnected
this session.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_0178rASQ6ZETPMUamvpoR2KR
New endpoint accepts chunked, header-less, 16-bit LE stereo PCM @ 48 kHz
in the request body and writes it straight to the shared I2S sink for as
long as the connection stays open. Chosen deliberately unencoded (no
MP3/AAC/Opus decode) to keep this path as simple and low-risk as
possible — the companion app controls the encoding on its side.
Extracted the I2S TX channel that used to be owned outright by
web_radio_stream.cpp into main/esp32_i2s_sink.cpp, shared by both
producers with a simple tryAcquire()/release() exclusivity guard — web
radio streaming and a phone PCM stream would otherwise fight over the
same physical wire. web_radio_stream.cpp now acquires/releases around
each streamWhileEnabled() cycle instead of owning the channel itself.
net::PhoneStreamSink is a plain function-pointer struct (not a class
hierarchy) threaded through NetBootstrap::start() -> SetupWebServer::start()
-> HttpRouteContext, so components/net stays free of I2S driver headers;
main/phone_stream.cpp supplies the concrete functions (bound to
esp32_i2s_sink) and does the int16->ADAU 32-bit-slot conversion, batched
per chunk rather than per sample for the same reason as the web radio
stutter fix (6974095/7e65394 lineage).
Verified by build only — not confirmed live yet (board disconnected this
session); the actual phone app that will exercise this endpoint doesn't
exist yet either.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_0178rASQ6ZETPMUamvpoR2KR
Streaming (main feature this session):
- New WebRadioConfig/WebRadioJson core types, ISecureStore-backed persistence
- New webradio::WebRadioService (thread-safe live config) + GET/POST /api/streaming
- web_radio_stream task now runtime-toggleable (no reboot), no hardcoded URL
- Content-Type diagnostic: warns clearly when a URL is a webpage, not an audio stream
Boot cleanup:
- Removed boot-time auto FM/DAB tune, auto-beep, and the (now-concluded) Si4684
crystal IBIAS/CTUN empirical sweep from main.cpp — tuning/beep are on-demand
via the existing REST API only
Web UI:
- Modernized styling (cards, gradients, toggle switches, light/dark theme)
- New Stream tab wired to /api/streaming
Fixes found via real idf.py build (not just clangd):
- Restored wrongly-removed si4684/Si4684Tuner.hpp include in main.cpp
- Fixed MP3Decode() argument types in web_radio_stream.cpp (unsigned char**/int*)
Quality-gate fixes:
- Host-test stub headers (esp_log.h, freertos/*) so TunerService.cpp's
scanForStation logging/pacing compiles for station_service_test /
integration_service_test instead of running stale binaries
- Added WifiScanner and WebRadioService manual sections; filled in missing
Doxygen docs on BluetoothService, i2s_sdata_probe, test_firmware, Bt1035At
- Ignore clangd's .cache/ index directory
Also includes prior uncommitted work carried in the tree: Wi-Fi/Bluetooth
device scan REST API and UI (WifiScanner, BT scan), SigmaStudio TCP bridge,
and the current ADAU1701 SigmaStudio DSP program export.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Initialise NVS before integration startup, recover from encrypted-partition mismatches without re-enabling encryption, and improve provisioning logs and POST body handling.
Co-authored-by: Cursor <cursoragent@cursor.com>
Stream application binaries to the inactive OTA slot via POST /api/system/ota,
validate the esp_app_desc project name in core, and cancel rollback after a
healthy network boot through OtaService::confirmBoot().
Co-authored-by: Cursor <cursoragent@cursor.com>
Read the factory 24AA025E48 serial after ADAU I2C boot, derive SoftAP SSID, BT name, STA hostname, and expose serialNumber on GET /api/health with graceful fallbacks.
Co-authored-by: Cursor <cursoragent@cursor.com>
Add initEncryptedStorage, development-mode Kconfig defaults, production overlay, and security HIL docs; wire NetBootstrap through encrypted NVS bring-up.
Co-authored-by: Cursor <cursoragent@cursor.com>
Replace the services stub with IntegrationService for boot preset recall and tune orchestration, persist last preset in NVS, and remove invalid @return tags that broke CI on T4 metadata headers.
Co-authored-by: Cursor <cursoragent@cursor.com>
Expose discoverable mode and A2DP control over REST, add persisted
DAB/FM preset list with web UI, and document gaps in docs/TODO.md.
Co-authored-by: Cursor <cursoragent@cursor.com>
Expose Si4684, ADAU1701, and BT1035 boot flags via CompanionChipStatus after
HardwareBootstrap; update API manual schema for Slice 8.
Co-authored-by: Cursor <cursoragent@cursor.com>
Safeload mixer/EQ/master on the ADAU1701, persist AudioProfile in NVS,
expose /api/audio routes and web UI controls, with host tests and manual sync.
Co-authored-by: Cursor <cursoragent@cursor.com>
Implement ESP-IDF walking skeleton with SoftAP, health API, and host
tests, then Slice 2 ISecureStore/NvsSecureStore, STA join, POST
/api/wifi, and the provisioning web UI.
Co-authored-by: Cursor <cursoragent@cursor.com>
micheleandClaude Sonnet 5